Complete Tunkey Bottle Tin Can Soda Water Soft Drink Sparkling Liquid Bottled Beverage Juice Energy CSD Carbonated Bottling Filling Capping Production Line

• Customization: Available
• Condition: New
• Customized: Customized
• Model NO.: SJ
• Voltage: 380V
• Composition: CIP Cleaning Machine
• Processing Material: Prepared Juice
• Process: Juice Processing
• Processing Type: Carbonated Drink Processing Machine
• Processing Type 2: CIP Cleaning System
• Processing Type 3: Carbonated Drink Production Line
• Material: SUS304/316L
• Auxiliary Equipment: Pipe, Valve, Cable Bridge, Pipe Bridge etc
• Transport Package: Wooden Pallet
• Specification: Customize
• Trademark: QC
• Origin: Jiangsu, China
• HS Code: 8438800000
• Production Capacity: 15 Sets/Month

Product Description

Complete Tunkey Bottle Tin Can Soda Water Soft Drink Sparkling Liquid Bottled Beverage Juice Energy CSD Carbonated Bottling Filling Capping Production Line

 
CO2 mixing machine

Mixer machine is using injecting gas-water mixer is specially designed for soda and non-soda drinks such as lemonade, cola and juice, as well as for other soft drinks such as mineral water, grape juice, juice wine and apple juice. 
In comparison with other domestic equipment of the same kind, it achieves functional completeness, great adaptability, a new structure, nice appearance, and high automation, action coordination, continuing production, good mixing and excellent electric control. 
The volume ratio of CO2 and 1L water is 2. 5 to 2. 8. 
The pre-cooled and pre-carbonized liquid flows through the inlet valve into the pot, in which, there is carbonic acid gas as well. The liquid flows out the groove and turns into a liquid curtain for better cooling and good carbonic acid gas absorption. Finally, the treated beverage liquid, powered by the carbonic acid gas pressure, flows into the filling machine. 
Quality materials are used for this machine. Especially polished and sanitary steel is used for parts directly contacting the liquid. The machine is designed for various beverage productions. Besides the two-step carbonization, high CO2 content and low production temperature ensures the volume ratio of CO2 and 1L water to be 3. 5 to 4. 0, or higher.

Features

1. Automation with Alarm:
The pressure in all tank and the liquid level of the machine are all controlled automatically with PLC. Once a error occurs,the alarm lamp will light and the alarm ring will sound and the mixer will stop automatically. 

2. Easy operation and regulation:
The operation of the mixer is especially convenient.Only turn around the buttons according to the pre-set program,the normal operation can be carried out.The production capacity,water-sugar proportion and gas content can be adjusted without exchanging any parts. 

3. Even mixing and accurate proportion:
One time mixing process is adopted,so the mixture is even.The mixing proportion of water and sugar is strictly controlled with measuring needle valve with fine regulation.Its precision can reach about 5%. 

4. Enough gas content:
The mixer adopts vacuum desoxidation technology at normal-temperature.Its desoxidation ratio reaches above 90%.It has a baffle heat exchanger to cool the sugar-water mixture and carry out twice carbonating.So its carbon content is especially high.

Parameter
 

Type	QHS 1500	QHS - 3000	QHS 4000	QHS - 5000	QHS - 6000
Production Capacity (kg/h)	1000 - 1500	2500 - 3000	2000 - 4000	2500 - 5000	4000 - 6000
Adjust Proportion of Syrup and Water	1:3 1:10	1:3 1:10	1:3 1:10	1:3 1:10	1:3 1:10
Gas Qty	1.5-2.5	2.5	2.5	2.5	2.5
Cool Water Entry Temperature ()	0 - 5
Working Pressure (MPa)	0.05 0.15
Storage Tank Working Pressure (MPa)	0.2 0.5
Power (KW)	1.5	3.7	4.05	5.6	6.2
Dimension (mm)	900 * 700 *2000	1720 * 1140 *2100	1860 * 1300 *2100	1960 * 1400 *2150	2020 * 1500 *2200
Weight (kg)	500	1100	1300	1600	1800

Application

1. This mixer adopts advances gas-liquid mixing device,can mix syrup,water and CO2 gas at the same time for filling machine.

2, Also it can apply to thin beer,aerate for beer and produce sparking wine.

3, This mixer is advances in technology,even in mixing,reliable in performance,compact in structure,easy in operation. 

4, It adopts foreign advanced technology-static mixer to lighten water layer, increase carbonizing time, assure mixing result and deoxying.

5, It adopts high-quality water pump and SIEMENS electrical equipment and other parts to form complete automatic control system. 

6, It has coordinating action, beautiful appearance, convenient washing, high automatic level and other advantages. It is suitable for mixing all kinds of drink, such as soda water, fruit juice, cola and other soft and hard drink.

7, It is suitable for aerated beverage firm of large,middle or small scale.


CIP cleaning system

CIP(cleaning in place) system is a system, in which, producing equipments(tanks, pipes and valves ect) and whole production line is cleaned and disinfected circularly in a closed loop without being dismantled or open. It is applied for cleaning of equipments and pipes industries of dairy, beverages alcohol, Agricultural and sideline products. CIP cleaning system is composed of acid tank, alkali tank, hot-water tank, pure-water tank, back-water tank, thick-acid tank, thick-alkali tank, heat exchanger, pumps peripheral valves and pipes. These tanks can be allocated according to technical requirements. Generally, the CIP system only comprising acid tanks, alkali tanks and hot-water tanks is sufficient for requirement of cleaning.
 

Tank size	300L~10,000L
CIP Tank type	alkali tank, acid tank, hot water tank, pure water tank, water recycle tank
Cleaning recycles	Single circuit, double circuits, three circuits, four circuits
Heating method	Coil pipes inside, plate, tubelar
Automatic types and charastics	Fully automatic	1. Flow rate auto control 2. Temperature auto control 3. Auto compensate cip liquid level 4. Auto compensate the liquid concentrate 5. Cleaning liquid auto transfer 6. Auto alram°
	Semi-auto	1.Temperature auto control 2. Electrical control with manual operate the other matters.
	Manual control	1. Manual operate on the cleaning process

 

Washing process:take dairy and beverage industry as an example

1. Wash for 3-5 minutes at room temperature or above 60°C hot water; alkali wash for 10-20 minutes, 1%-2% solution, 60°C-80°C; middle wash for 5-10 minutes, clean water below 60°C; Finally wash for 3-5 minutes, clean water.

2. Wash for 3-5 minutes, hot water at room temperature or above 60°C; alkali wash for 5-10 minutes, 1%-2% solution, 60°C-80°C, middle wash for 5-10 minutes, clean water below 60°C, Sterilize for 10-20 minutes with hot water above 90°C.

More photos for ref

 

Plate UHT sterilizer: 
It is mainly used for heating and sterilizing sensitive liquids such as fruit juice, tea and alcohol etc...The sterilization temperature is 85-135ºC, the capacity is 1-15T. The control components are all internationally famous brands. 

Pipe UHT sterilizer: 
It is mainly used for high viscosity, large flesh and acidic drinks, such as fresh juice, jam and coffee etc...., The sterilization temperature is 80-137ºC, the capacity is 1-15T, The control components are all internationally famous brands. 

High pressure homogenizer: 
T means under the triple action of extrusion, strong impact and pressure-loss expansion, make the liquid is more uniformly mixed with each other, so that the liquid taste is more soft, the capacity is 1-10T. 

Vacuum degasser: 
It is mainly composed of degassing chamber, condenser, vacuum pump etc. It is widely used in fresh juice, tea and milk drinks etc. It can remove air (oxygen) from liquid, inhibit browning and oxidation of substances, prevent quality degradation, remove particulate gas, prevent foaming from affecting sterilization, reduce corrosion to the inner wall of container, and play an anti-corrosion role. 

UHT instantaneous sterilizer: 
It is suitable for instantaneous sterilization of liquid materials, such as fruit juice, fresh milk, soy milk and alcohol drink etc. It has such features as high efficiency, energy saving, simple operation and good sterilization effect etc. 

CIP(Clean-in-place) System: 
It is mainly used for cleaning equipment and pipes such as beverage, juice, beer and dairy products etc. 
CIP uses centrifugal pump to convoy cleaning liquid into the material pipeline and equipment for full closed cycle cleaning, reducing labor depth and ensuring the quality of beverages. 

CIP Technical parameter 
 

Operation temperature	60-138ºC
Cleaning time	12min/time
Sequence of cleaning liquids	Clear water---alkali liquid---acid liquid---clear water
Material name	2% Nitric acid liquid, 2% caustic alkali liquid, 2% clear water
Outline dimensions	3240*1740*1950mm
Steam pressure	0.3-0.7MPa
Motor power	2.2kw
Centrifugal pump flow	10m^3/h
Centrifugal pump lift	40m
Equipment weight	1050kg

Machine setup and commissioning
 
After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.
 
Contact information
 
Please write to us with below information for getting detailed quotation sheet quickly:
 
- What is the filling material;
- What is your bottle type and cap type;
- How many bottle types that you have;
- How many bottles per hour you will produce;