Ultra Clean Filling Machines Rinser Filler Cappers Machine
General information
We supply Ultra Clean Filling Machines Rinser/Filler/cappers for filling of delicate products such as:
fresh pasteurised milk
fruit juices
cold filled mayonnaise
tomato ketchup
salad creams
pharmaceutical products
We have developed a filling valve without gaskets.
The absence of gaps and internal valves simplify the cleaning process. The machines can be built with traditional bottle transfer methods or Neck Handling for PET bottles.
What is the process for Ultra Clean Filling?
Chemical sterilisation of the bottles
Bottle sterile rinsing using Auxonia and combined with sterile water rinsing of the Auxonia
Ultra Clean Sterile filling (non-contact valves), either by flow meters or by weight cells.
UV ray + chemical sterilisation of the caps + washing with sterile water before capping in clean room. The bottle closures or caps can be sterilised with steam in the chute or by an Auxonia spray.
Over pressure in the filling machine with sterile filtered air is vital to ensure harmful bacteria are filtered out of the air inside the filler. Air is first filtered via an HEPA filter and pumped at a light pressure inside the filter which is enclosed in a full shell where air is filtered. The overpressure ensures that no contaminated air is let in to the filling machine during normal production.
Ultra Clean Filling is a process concept involving the combination of various technologies rather than a single "quick Fix" technical item. The process involves also an "environment" element, that is, it requires a production attitude to clean filling processes in the staff of the factory.
Technical Specifications
| Complete solution of water production line 2000BPH - 24000BPH |
PH≥4.6
Drinking water |
| Mineral |
Shape |
Filling volume |
Filling level (mm) |
Neck type |
| PET bottle |
Round or square bottle |
100-2000ml |
Distance from bottle neck |
Basing on the real sample |
| Bottle type |
Diameter ≤ 105mm; height ≤ 335mm |
Changeovers will be needed if having different bottle;
Regarding the bottle in square shape, the bottle separating system will be needed; |
| Labeling manner |
Packing system |
Palletizing system |
| Package |
Format |
Hot glue OPP
PVC shrink label
Full label / Half label
Manual type / Auto type |
Manual
Film shrinker
Wrap around
Packer
Robert packing
Machine |
1*2
2*3
3*4
4*6
3*5 |
Manual
Low position gantry
Palletizer
Robert Palletizer
High position gantry
Palletizer
Single arm palletizer
Manual palletizer |
| Working environment |
Temperature: 10-40 degrees Celsius; Humidity: No dew |
| Power supply |
380V 3phase 50HZ / Customize |
Electric configurations
| Item |
Parts Name |
Brand |
Brand |
| 1 |
PLC |
SIEMENS |
Germany |
| 2 |
Inverter |
| 3 |
Touch Screen |
| 4 |
Switch |
| 5 |
Contactor |
| 6 |
Relayer |
| 7 |
Solenoid Valve |
AIRTAC |
Taiwan |
| 8 |
Drive motor |
FEITUO |
Swiss |
| 9 |
Reducer |
CNP |
China |
| 10 |
Water Pump |
SKF |
China |
| 11 |
Main Bearing |
AUTONICS |
Sweden |
| 12 |
Sensor |
AIRTAC |
Korea |
| 13 |
Air component |
ABB |
Taiwan |
Machine layout for ref
Packing Machines
1, We will help to pack the machines with standard export wooden case package or the wooden pallet;
2, We will help to order the containers from the shipping forwarder;
3, We will help to load the containers;
4, We will deliver containers to loading port;
5, We will send all the shipping documents to client;
Complete Production Line
1, Water treatment system: RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Water storage tanks.
2, Juice processing system: Syrup melting tank, Mixing tanks, Filter, Juice sterilizing machine, Homogenizer, Beverage drink pumps, CIP cleaning system
3, Juice filling system: Monoblock washing-filling-capping machine, Cap washing tunnel, Cap elevator, Cap worter
4, Bottled juice pasteurizer: Bottle inverse machine, Bottled juice sterilizing tunnel
5, Final packing system: Shrink wrapping machine
6, PET bottle blowing system: Automatic PET bottle blowing machine, Preform unscrambler and elevator, Auxiliary machines
Cooperation couriers and well-known parts
Our Service
The sample service
1. we can send you the video of the running machine.
2. you are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3. If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
Customized service
1. we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2. at the same time we will give you our professional suggestion.
After-sales service
1. we will provide the bill of load on time to make sure you can get the machine quickly.
2. when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training.
3. we provide one year warranty with spare parts free.
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