Juice Filling Machine / Hot Filling Machine / Bottling Line / 3in1 Filling Machine

• Customization: Available
• Type: Gravity Filling Machine
• Automatic Grade: Automatic
• Model NO.: DCGF
• Material Type: Drinking Water
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Rotor
• Filling Principle: Atmospheric Pressure
• Packaging Container Lifting Structure: Chute Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Processing Type: Water Bottling Machine
• Machine Structure: Monoblock 3 in 1 Filling Machine
• Material: SUS304
• Bottle Size: No Limitation, We Can Customize
• Cap Type: Plastic Screw Cap
• Voltage: 380V-415V, 50Hz/60Hz, Custimize
• Transport Package: Sea Worthy Package
• Specification: Customize
• Trademark: EP
• Origin: Jiangsu, China
• HS Code: 8422301090
• Production Capacity: 1000-24000bph, 15 Sets/Month
• Package Size: 2500.00cm * 2250.00cm * 2400.00cm
• Package Gross Weight: 2000.000kg

Product Description

Juice Filling Machine / Hot Filling Machine / Bottling Line / 3in1 Filling Machine

Water is a multifaceted product: Natural spring water, purified water, carbonated water, flavored water...How you can get drinking water? How you can make bottles? How you can packaging and design your products? How to achieve the maximum benefit with speed, accuracy and light weight bottles? Honor Machine, professional for liquid filling and package, will always provide you with the best solution for your products, your success is our mission. 

Technical features: 

1. It is adopted that direct connection between air conveyor and inlet starwheel instead of screw and conveyor chains, which is easier for bottle changing. 

2. There is no need to adjust the height of equipment through neck holding tech for bottle transportation. And what is only to change some spare parts. 

3. High speed filling line is of clamp transferring technology. Bottle shapes are more varied, and the working table inside the machine is more laconic. 

4. By 3-in-1 monoblock, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier. 

5. Specially designed stainless steel bottle clamp dose not contact the thread parts of the bottle neck, avoiding the second contamination. 

6. High speed and large flow filling valve assures the high filling speed and exact fluid level. 
7. Parts contact with the liquid are all of excellent stainless steel or food level plastic. The electric system is of international brand and achieves the national food sanitary standard. 
8. The bottle-out starwheel is of screwdown shape. When bottle size is changed, there is no need to adjust the transferring chain's height. 



Technical Specifications
 

Model	CGF8-8-3	CGF14-12-5	CGF18-18-6	CGF24-24-8	CGF32-32-10	CGF40-40-10
Capacity(500ml/bottle/h	1000-2000	2000-4000	4000-8000	8000-12000	12000-15000	15000-18000
Suitable bottle shape	Round bottle or square bottle
Bottle diameter(mm)	¢49-¢116
Bottle height(mm)	160-320
Compressed air pressure(MPa)	0.2-0.8
Washing medium	Pure water
Washing water pressure(MPa)	>0.06MPa ≤0.2MPa
Total power(kw)	3.8	4.5	4.8	5.5	7	8.2
Overall dimensions(mm)	2200*1600*1800	2400*1880*2000	2800*2200*2300	3050*2400*2300	3800*2600*2500	4000*3150*2500
Weight(kg)	2880	3050	4300	6400	7450	8550

Electric configurations
 

Main parts	Description & Supplier
PLC	Mitsubishi (Japan) , Siemens (Germany)
Touch screen
Frequency converter
Air switch	Schnxxder (France)
Breaker
Contactor
Photoelectric switch	Omron (Japan)

 

1, Air filter	There is filter screen installed on the air blower. It will help to purify air to blow bottles;
2, Washing tube	All the washing tubes are changed to stainless steel 304 or 316 intead of plastic tubes;
3, Arm controller	The arm controller will easy to operate the machine for workers;
4, Electric control box	Stainless steel control cabinet. All the electric parts well-known brand;
5, Lubrication system	All the machines will have the central lubrication system which will connect to each bearing sets on the machine;
6, Online cap washing tunnel	The online washing tunnel will be supplied for the filling machine basing on the processing requirement. The washing steps will be customize basing on the requirement;
7, Machine frame	All the fame is stainless steel 304 or 316, the thickness is 1.5-2mmm;

Video link
 

12000BPH Water bottling and packing line (taken from client's factory)	https://youtu.be/8ynC-ME-v4k
6000BPH 500ml plastic bottle water juice filling machine	https://youtu.be/UJWgqj9fgfY
12000-15000BPH water rinsing filling capping unit 3 in 1 monoblock type	https://youtu.be/2BN44s8s9Aw
18000BPH water filling line (taken from client's factory)	https://youtu.be/Ok3aKYKCdwg
6000BPH water filling-packing line	https://youtu.be/f88jjaSLBUg
water juice fillling bottling line for PET 500ml-1500ml bottle (taken from client's factory)	https://youtu.be/Nz0DdXGGBSw
5000BPH water filling capping labeling and packing line	https://youtu.be/hfWAzSPmgi8
Linear PET bottle blowing filling capping machine	https://youtu.be/l_QjO91mjdc
2000BPH water filling capping machine	https://youtu.be/esjGU_xI6Cs
4 in 1 filling capping machine for PET bottle	https://youtu.be/qB6wBuQDlIc
High speed water filling line 15000BPH	https://youtu.be/C8PrWoG0ibY
Medium size capacity water filling line for PET bottle (tanken from client's factory)	https://youtu.be/JgO5KAP1img
Ultra clean water rinsing filling capping unit for plastic bottle	https://youtu.be/PG7MlTb0Q3k
15000BPH water filling capping sleeve labeling machine	https://youtu.be/1qBLwcM6_JM
7000BPH water filling capping machine	https://youtu.be/3qGnzdTED2E
Sports cap water filling capping machine for plastic bottle	https://youtu.be/N5ZG0hubDSg
32 head mineral water filling bottling line (taken from client's factory)	https://youtu.be/WdyjvOhGK64
12000BPH water washing filling capping labeling machine	https://youtu.be/Mb_ecWjymJ4
12000BPH water filling production line	https://youtu.be/ACjujjdZh2Y
10000BPH juice water filling bottling machine monoblock filling line	https://youtu.be/QFeOMsnqiWI
8-8-3 water filling capping labeling machine (taken from client's factory)	https://youtu.be/LVTtS6KXUiA
2500BPH water filling and double labeling plant for square bottle  (taken from client's factory)	https://youtu.be/ov0n1tpg7X8
32 head 15000BPH water production line in Malaysia (taken from client's factory)	https://youtu.be/ihQOVg9FrEQ
32-32-10 water rinsing filling capping machine for production line (taken from client's factory)	https://youtu.be/RzZ7MJpObDg
Complete production line for mineral water filling capping packing line (taken from client's factory)	https://youtu.be/WW3lujT3QeY
24000BPH water filling labeling packing line with complete solutions (taken from client's factory)	https://youtu.be/x1wGhwHz5Wg
Big capacity water filling capping labeling packing line (taken from client's factory)	https://youtu.be/Po5v7UQ0Rww

Packing and shipping





1, We will help to pack the machines with standard export wooden case package or the wooden pallet;
2, We will help to order the containers from the shipping forwarder;
3, We will help to load the containers;
4, We will deliver containers to loading port;
5, We will send all the shipping documents to client;

Complete Production Line

Item	Description & Function
1	Water treatment system - Pre-treatment filter tanks - Reverse osmosis - Sterilizing machines - Booster pump - Water storage tanks
2	Water filling system - Washing-filling-capping machine - Cap elevator - Cap washing tunnel - Cap sorter - Bottle feeding system
3	Packing System - Sleeve labeling machine / OPP hot glue labeling machine / Stick labeling machine - Shrink wrapping machine / Carton packing machine
4	PET bottle blow molding system - Preform unscrambler - Bottle blowing machine - Auxiliary machines
5	Conveyor system - Air conveyor - Air blower - Belt conveyor - Conveyor motor

Cooperation couriers and well-known parts




We do more

1, Water treatment system

Raw water pump: connect to raw water,we supplier the best supplier Nanfang pump.

Silica sand filter: as a filter medium can effectively intercept and remove suspended matter, organic matter and some heavy metal ions in water under certain pressure, thus reducing the turbidity of water.

Active carbon filter: can filter chlorine content in water: <0.1PPM,It can also reduce turbidity, chroma of water, purify water quality.

Sodium ion exchanger (softener): Is used to remove calcium and magnesium ions from water, thus obtaining softened water. 

Precision filter: Adopts PP filter membranes which has high filtering precision, less than 0.1um particles, strong ability of intercepting pollution and long service life. 

Reverse osmosis: Is composed of reverse osmosis membrane (RO), high pressure pump and washing system, It can intercept substances larger than 0.0001 micron. And allow water molecules to pass through. 

UV: After the RO system, the bacteria in the water are eliminated by using the UV sterilizing lamp. 

Ozone: It is a strong oxidant, which can quickly kill bacteria in water and air at a certain concentration. 

Finished water tank: Is used to store filtered pure water, which is connected with filling machine for application. 

Different water sources with different equipment configurations. We will jointly choose the most suitable water treatment system for you! 


2, Beverage processing system



3, PET bottle blow molding system

It is a kind of equipment which can make plastic granules into hollow containers by blow molding process. It is mainly used in beverage and food industry.

Features of main body:
1). Stable performance with advanced PLC.
2). Automatic preform conveyer to save human cost.
3). Preform self-rotation and infrared pre-heater revolution assure the even distribution of heat, which improve the
bottle shaping rate, increase the production.
4). High adjusting performance to enable preheat the preforms perfectly by adjust the voltage control area in the PLC, which could adjust the temperature of the infrared lights in the pre-heater, and keep the proper temperature and humidity invariable.
5). High safeties with security automatic-locking device in each mechanical action, which will make the Production into a perfect safe environment, in case of the breakdown in certain procedure.
6). Introduce the Fest0 air cylinder to avoid contamination and noise.
7). Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine.
8). Strong clamping force with high pressure and double crank links to lock the mould.
9). Two ways of operating: automatic and manual.
10). Low cost,high efficiency,easy operation and maintenance etc, profited from the fully automatic technological process.
12). Ideal cooling system make the finished bottles without any flaws.


4, Labeling machine

1. Shrink Labeling Machine For Sleeve adpots PLC programmable controller, imported servo motor, servo driver, 
Frequency converter and transducer. 
2. Shrink Labeling Machine For Sleeve adopts the positioning module to ensure the casting label precise, rapid and Stable. 
3. Our Shrink Labeling Machine For Sleeve not only has a highly precise position for casting label, but also withstand The perfect shape of the bottle after shrinkage. 

Main parts list:
 

No	Name	Brand	Manufacturer
1	SUS304 stainless steel		South Korea
2	motor	TWT	Taiwan
3	Bearing	NSK  MNB  EZO  IJK	Japan
4	stepper motor	Tamagawa	Japan
5	Stepping Driver	Ertl	Taiwan
6	PLC  controller	Omron	Japan
7	Inverter	Delta	Taiwan
8	touch-screen	Weview	Taiwan
9	Contactor	Schnxxder	French
10	Sensor	SUNX	Japan

5, Final packing system

Specially designed for beverages, pure water, fruit juice, wine and other drinks. With full automatic functions of bottle transfer and arrange, film wrapping, sealing and cutting, shrinkage, cooling and other qualities. It adopts the world's advanced film thermostatic sealing technology, and the sealing is firmly cleaned. The PLC program is used for automatic circulation control, and the performance is stable and reliable. Three-layer heat insulation, good heat preservation performance, fast heating, energy saving.

Advantages:

1)Frequency control,Secondary bottle transport device.
2)The whole set which are push bottle,heat sealing cutting adopt pneumatic structure.
3)Inductive switch control film length.
4)Touch screen,PLC control system advanced reliability of the equipemtn function.
5)Circular wind machine ,resuare well-proportioned temperature of the shrink furnace.
6)Strong cooling system can reassure finalize the design quickly.
7)Heat-fast Tefl0n transport net,transport steady,high strength and stand wear and tear.
8)Frequency conversion timing net transportation structure.
9)The height of the conveyer belt can be made according to the user,adustable range±50mm
10)Bottle transport machine can satisfy the direction of the user,it can prolong and shorten
11)Pterygoid stainless iron heating system,durability.
12)Satisfy the bear storage rack device of the short duration for the product,assure consecutive work for the production line.



FAQ

Q: How to get an appropriate offer?
A: Please inform us:
1, production capacity per hour/per day/per month ... ...
2, filling liquid: water, juice, carbonated drink, beer or ... ...
3, bottle type: plastic bottle, glass bottle, can or ... ...
4, cap type: screw cap, crown cap, can lid or ... ...
5, for water treatment, it's better offer us the raw water quality report ... ...

Q: What can I do if I haven't gotten any clue of the production line? I just wanna open a factory and to do the business.
A: Don't worry about this; You can inform us:
1, the exact production you wanna deal with;
2, the budget of the production line; If no budget of the business, I will send you the popular machine in our factory for your ref;
3, we will help to design everything including the machine layout and factory layout;

Q: This is the first time I cooperate with your factory. How can I trust you about the machine quality?
A: Before ordering the machine, we will make the offer very clear. For example, the material thickness, the brand etc. We can have the video call and I will show what we have in the factory;
Also you can visit us to see the machine;

Q: If the quality doesn't meet my requirement, how can you solve this problem?
A: Before ordering the machine, we will negotiate the machine inspection standard. Then start production; If you are not satisfied with the quality, show us, we will re-do it before shipping;

Q: How can I get the machine?
A: Our company have the export license, so we can help to ship the machine to discharge port that you are available.

Q: How can I install the machine and commissioning? Do you have the technician to my factory?
A: We have the technician available to your factory for machine installation and commissioning; BUT client should be responsible for the round-way flight tickets, technicians' daily salary, local transportation, local hotel and eating.

Q: Do you provide customized service
A: We can design the machines according your requirements (materil, power, filling type, the kinds of the bottles, and so on), at the same time we will give you our professional suggestion, as you know, we have been in this industry for many years.