Description
Nowadays the monoblock filling machine is becoming more and more popular due to its stable filling speed, precision filling level, high capacity, compact structure and less changeovers etc. Monoblock filling machine means the structure combines the washing part, filling part and capping part in one unit. It has been the trend to replace the old type of filling machine (single washing machine, filling machine, capping machine) gradually.
Parameter
| Project Name: Full Automatic Complete Juice 1000-20000bph Production Line |
Hot Filling Fruit Juice |
| Material |
Shape |
Filling volume |
Filling level(mm) |
Neck type |
| Glass Bottle |
Square or Round Bottle |
100-2000ml |
Distance from bottle neck
According request |
As request |
| Adjustable specifications of the bottle type |
Middle Mould Base: Bottle diameter ≤105mm Bottle Height≤335mm |
Customers need to buy additional change-over parts for the different bottles.
If using square bottles, then bottle separating system will be added. |
| Juice Preparation |
Fruit , Concentrate, Powder mixing ..... |
| Container Label & Control Mode |
Packaging system |
Palletizing system |
Hot Melt Roll-Fed
PVC Shrink Label
Full Label/ Half Label
Manual / Automatic |
Packing system |
Min, Spec. |
Manual
Low position gantry palletizer
Robot Palletizer
High position gantry palletizer
Single Arm Palletizer
Manual Palletizer |
Manual
Film shrinker
Wrap Around packer
Robert Packing Machine |
1*2
2*3
3*4
4*6
3*5 |
| User Ambient Conditions |
Temperature:10~40ºC;Humidity:No dew |
| User Electrical Supply Specification |
Voltage:380V±5%, 3phase; Frequency:50HZ±1% |
Features
* Monoblock Machine
* Neck Holding
* No Bottle No Rinsing No Filling and No Capping
* Non Contact Sensors for Bottle Counter
* Separate Cap Hopper Having a Capacity of 2000 Caps
* Material of Construction Contact Parts SUS316 and SUS 304
Machine photos for ref
Detailed information
1, Air conveyor for bottle feeding
The empty bottles are loaded manually OR automatically from blow molding machine feed air conveyor where air at high pressure from a blower is used for conveying bottles supported at the neck up to the in feed bottle transfer rotor. The air conveyor permits different bottle sizes to run without making any adjustments.
2, Bottle delivery
The bottles are transferred to rinse rotor by the infeed bottle transfer rotor. Bottles are held at the neck during transfer.
3, Bottle rinsing
The automatic rinse rotor has spring loaded grippers mounted radially which pick up bottles one by one from the infeed transfer rotor. The bottle is inverted against a lever on the rinse valve to start the rinsing operation. Thus we have NO BOTTLE - NO RINSE. Bottles are washed for up to three seconds each, before draining (for removal of residual water) and up righting for transfer to the filling rotor. The rinsing medium is generally product water.
4, Liquid filling
The internationally accepted and approved VENT PIPE filling principle ensures accurate level filling without spillage. The filling accuracy is +- 5ml. The fill tank level is regulated automatically by a PLC controlled electronic probe.
5, Bottle capping
After completion of the filling operation, bottles are transferred to the capping rotor by the out cap picking rotor, the bottles neck are picking up caps. With NO BOTTLE NO CAP arrangement is there.
6, Cap elevator
Caps are stored in a SS 304 ground level hopper mounted at the base on the elevator column. The caps are elevated/oriented and they are diverted into the cap chute leading to the filling machine. The operation of the elevator is controlled automatically by a control panel mounted sensors, stops the cap elevator automatically once the chute gets filled to capacity and restarts it on the caps get consumed.
7, Output flat conveyor
Bottles after the completion of the rinse - fill- seal cycle are discharged on to the outfeed SS304 slat conveyor. The bottles are visually inspected against fluorescent background light for detection of particles bottles. Mounted on the inspection lamp. Also the bottles are counted with the help of a sensor which gives digital count on the control panel indicating finished bottles. Put neck and body sleeve manually on line conveyor. Bottle will pass through Heat shrink tunnel gets labeled. There after the bottle are picked up manually for cartooning. After which the finished bottles are picked up manually for cartooning.
Complete Production Line
1, Water treatment system
For purified raw water (well water, river water, municipal water, except sea water) to standard drinking water.
Including: booster pump, quartz sand filter, active carbon filter, water softener, ion re-birth device, cartridge filter, reverse osmosis / ultra fiber filter, UV sterilizing machine, pure water storage tank, ozone machine.
2, Juice preparation system
Making flavor juices from juice concentrate by heat melting, mixing, homogenizer and sterilizing. And making the taste more delicious.
Including: Steam boiler (prepared by customer), hot water system, jacket high shear emulsification tank (high speed), jacket beverage mixing tank (medium speed), double filter, high pressure homogenizer, plate sterilizer, insulation balance tank, drink pump.
3, Pipe line and vessel cleaning system (CIP cleaning system)
Clean the preparation system and filling machine including the pipes, valves and juice storage vessels;
Including: hot water tank, alkaline tank, acid tank, dosing tanks and dosing pump.
4, Juice filling system
Filling juice into containers, which can be sold in the market;
Including: bottle washing, juice filling, bottle capping, cap elevator, cap washing.
5, Bottled juice packing system
Including: automatic sleeve labeling machine, steam generator, shrinking tunnel, stick labeling machine, date printing machine, shrink wrapping, carton packing machine.
6, PET bottle blow molding system
Forming bottles with different bottle shapes from PET preform;
Including:
PET bottle blowing machine, mould heater, bottle mould, HP/LP air compressor, HP/LP air dryer, air filter, water chiller, air storage tank.
FAQ
Q: How to get an appropriate offer?
A: Please inform us:
1, production capacity per hour/per day/per month ... ...
2, filling liquid: water, juice, carbonated drink, beer or ... ...
3, bottle type: plastic bottle, glass bottle, can or ... ...
4, cap type: screw cap, crown cap, can lid or ... ...
5, for water treatment, it's better offer us the raw water quality report ... ...
Q: What can I do if I haven't gotten any clue of the production line? I just wanna open a factory and to do the business.
A: Don't worry about this; You can inform us:
1, the exact production you wanna deal with;
2, the budget of the production line; If no budget of the business, I will send you the popular machine in our factory for your ref;
3, we will help to design everything including the machine layout and factory layout;
Q: This is the first time I cooperate with your factory. How can I trust you about the machine quality?
A: Before ordering the machine, we will make the offer very clear. For example, the material thickness, the brand etc. We can have the video call and I will show what we have in the factory;
Also you can visit us to see the machine;
Q: If the quality doesn't meet my requirement, how can you solve this problem?
A: Before ordering the machine, we will negotiate the machine inspection standard. Then start production; If you are not satisfied with the quality, show us, we will re-do it before shipping;
Q: How can I get the machine?
A: Our company have the export license, so we can help to ship the machine to discharge port that you are available.
Q: How can I install the machine and commissioning? Do you have the technician to my factory?
A: We have the technician available to your factory for machine installation and commissioning; BUT client should be responsible for the round-way flight tickets, technicians' daily salary, local transportation, local hotel and eating.
Q: Do you provide customized service
A: We can design the machines according your requirements (materil, power, filling type, the kinds of the bottles, and so on), at the same time we will give you our professional suggestion, as you know, we have been in this industry for many years.
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