General information
Carbonated Beverage Filling Machine/Carbonated Beverage Production line Description: DCGF series 3-in-1 carbonated beverage filling mono-bloc is used in the glass bottle filling of gas containing beverage, such as Coco-cola, Pepsi-cola, Spirit drink etc. It is combined with bottle washing, filling and capping into one machine.
| Project name |
Carbonated drink filling machine |
| Bottle type |
Glass bottle |
| Cap type |
Aluminum screw cap |
| Machine structure |
3 in 1 rinsing-filling-sealing machine |
| Filling temperature |
0-5degree |
| Filling method |
Counter pressure filling |
| Filling valve |
CO2 purging |
| Machine voltage |
380V 3phase 50hz or customize |
| Payment method |
30% deposit, 70% before shipment |
| Warranty |
12 month after machine installation and commissioning in client's factory |
Features
1. This carbonated filling mono-bloc is made of super stainless steel. It has compact structure, good appearance, scientific and reasonable design. It is available for the bottles from 200ml to 2000ml.
2. It adopts the technology of direct contact with air conveyor and bottle inlet poking wheel, taking stead of the feeding screw and conveyors, which making it much more convenient to change the bottle shape.
3. This machine adopts advanced bottle neck clamping system, which get rid of the requirement of bottle height. So there is only a few parts need to change while different bottles are used on the same machine, such as the guide plate and the poking wheel.
4. Perfect stainless steel bottle gripper of rinsing avoids the secondary contamination by no touch with the bottle screw parts.
5. It is equipped with high speed filling valve of high precision filling.
6. The capping head adopts constant magnetic torque device to ensure the high capping quality without damage. High efficient cap settling system, cap feeding system and no bottle no cap system make the whole capping system perfect.
7. It adopts spiral descent fashion for the support plate for bottle bottom at the outlet thumb wheel. It removes the need of adjusting the inlet bottle height for change bottle models.
8. This carbonated beverage filling machine adopts advanced PLC control and touch screen. The key electric elements are from international famous brand.
9. No bottle, no filling: the machine only starts to fill when there is bottle, because there is sensor to check the bottle. It will avoid the waste of the bottle and beer. The rate of the broken bottle is less than 0.7% and the waste of the beer is less than 0.8%.
10. CO2 injection, long shelf life. The filling process is cleaner and pure due to its CO2 injection, and more stable because of isobaric filling operation. Using CO2 injection to realize the second evacuation ensure no O2 and bacteria in the bottle, guarantee the filling quality and the shelf life.
11. Easy change, save time. It can be suitable for different bottle height by the up and down device. Nylon board is easy to change. It takes less than half an hour to change the changeable parts. Therefore, this machine is the best ideal choice for beer factories.
Machine video
Plastic bottle
| 24 head carbonated drink filling machine for PET bottle |
https://youtu.be/Rb_CsdqNZwY |
| 2L CSD soft drink filling capping machine for PET bottle |
https://youtu.be/sEQwTF8ZKQg |
| 24-24-8 carbonated soft drink filling capping machine |
https://youtu.be/UaZwjnnwcAM |
| 60 head CSD beverage filling machine |
https://youtu.be/hAmozABBPqk |
| Plastic bottle carbonated drink filling-packing line (taken from client's factory) |
https://youtu.be/XBUIxKhzU7w |
Glass bottle
| 18 head glass bottle filling machine |
https://youtu.be/xD3_Qr-mE5E |
| Brew bottle filling capping and labeling machine |
https://youtu.be/-yfl1GDp_wo |
| Isobaric beer / soft drink / CSD beverage washing filling capping machine |
https://youtu.be/xh_XlAzhB9A |
| Spain beer filling packing line for 370ml and 750ml glass bottle (taken from client's factory) |
https://youtu.be/XTHhzcF3zSs |
| BCGF12-12-5 glass bottle beer filling machine |
https://youtu.be/ChtT81eHoA8 |
| Glass bottle crown cap craft beer filling machine 3 in 1 (taken from client's factory) |
https://youtu.be/h_ECnYE45ts |
| 24 head soft drink filling capping machine for glass bottle |
https://youtu.be/n5Cm0gQXTz8 |
| Pull cap craft beer washing filling capping machine (taken from client's factory) |
https://youtu.be/3WmynjcNCyc |
| Brew beer filling machine monoblock 3 in 1 bottling equipment |
https://youtu.be/rDI-1PhRNuA |
| Anti-foaming beer filling machine for 330ml glass bottle |
https://youtu.be/_Y2OnH58mD8 |
| Linear type 750ml glass bottle beer filling capping machine |
https://youtu.be/eTVpUC3ujbw |
| CSD soft drink filling capping machine for glass bottle and crown cap (taken from client's factory) |
https://youtu.be/FUGWCsu_OW0 |
| Glass bottle beer bottling equipment (taken from Client's factory) |
https://youtu.be/ZFQuBjvB7vo |
| Soft energy drink glass bottle filling sealing machine (taken from Client's factory) |
https://youtu.be/y2xEi7LQTlQ |
| Carbonated energy drink filling capping packing machine |
https://youtu.be/pCNT5R3x_MQ |
| 12 head aluminum screw cap soda water filling line (taken from client's factory) |
https://youtu.be/7u7nWajCtdk |
Aluminum can
| Metal can filling-sealing machine |
https://youtu.be/Hv-G2nYE_r8 |
| Automatic can beer filling and sealing line (taken from client's factory) |
https://youtu.be/yjLtTdkax80 |
| 600CPM craft beer canning sealing machine (taken from client's factory) |
https://youtu.be/s3eWwjd2-Mw |
| Beer canning machine (Tin can) (taken from client's factory) |
https://youtu.be/SGNdkSv2NEQ |
| 2000CPH carbonated drink filling sealing machine of production line |
https://youtu.be/j6fJl0yVgyM |
| Small scale beer filling sealing line for slim cans |
https://youtu.be/vaHflq72VTY |
| 18-6 beer can filling sealing machine in domestic market (taken from client's factory) |
https://youtu.be/3mYT4uoTMq8 |
| Carbonated drink aluminum can filling sealing machine |
https://youtu.be/hK3vWQk02y0 |
| Tin can beer filling sealing machine |
https://youtu.be/mqZ0_siiEkE |
| Plastic can filling machine for soft drink / carboanted drink |
https://youtu.be/HnV5Bl_sA1Q |
| Energy drink filling sealing machine for slim can |
https://youtu.be/qqhxZXUXb-c |
| 18-4 model filling sealing machine for soft drink |
https://youtu.be/jQvUqIuPZFM |
| 2 in 1 energy drink canning sealing machine counter pressure filling method (taken from client's factory) |
https://youtu.be/PdUfo9oGf0Y |
| Carbonated drink filling packing line #1(taken from client's factory) |
https://youtu.be/mrs034xhl7I |
| Carbonated drink filling packing line #2 (taken from client's factory) |
https://youtu.be/qgNnRLfsg6E |
| Carbonated drink filling packing line #3(taken from client's factory) |
https://youtu.be/sqR_Y1w2K9k |
| Small scale aluminum can carbonated drink filling sealing machine |
https://youtu.be/V_H0tWO25Ns |
| Alimunum can carbonated drink / Beer filling-packing line (taken from client's factory) |
https://youtu.be/3a9WODxCGYU |
Option
Anti-foaming system: Cold or hot sterile water with high pressure to push out the neck air, reduce the TPO amount.
Twice vacuum filling and pressure preparation: The true sense of isobaric filling method, mechanical two step valves open design to make sure the beer filling process stable and the beer quality will be stable too.
Capping system: whole machine adopts mechanical transmission technology, for replacing the pneumatic capping, it will be more stable and worked more harmoniously.
PLC control system: Adopt international famous brand Mitsubishi PLC controlling system and Siemens touch screen, reliable and adjustable. And we use Schneider electronic element to ensure the machine performance.
Parameter
| Model |
DCGF
8-8-3 |
DCGF
14-12-4 |
DCGF
18-18-6 |
DCGF
24-24-8 |
DCGF
32-32-10 |
DCGF
40-40-12 |
DCGF
50-50-15 |
DCGF
60-60-15 |
Capacity
0.5L/bottle/h |
1500 |
2000-
3000 |
3000-5000 |
5000-7000 |
7000-10000 |
10000-15000 |
16000-20000 |
20000-
24000 |
Filling
precision |
<= +5 mm (Liquid level) |
Filling
pressure |
<= 0.4 Mpa |
PET Bottle
specification |
Bottle Diameter 50-115 mm
Height 160-320 mm |
Suitable
cap shape |
Plastic Screw Cap or Crown Cap |
| Total power |
3.6 |
4.4 |
5.2 |
6.2 |
6.2 |
7.5 |
11 |
15 |
Weight
<kg> |
2000 |
2500 |
3500 |
4500 |
6000 |
7200 |
10000 |
11500 |
Electric configurations
| Item |
Parts Name |
Brand |
Brand |
| 1 |
PLC |
SIEMENS |
Germany |
| 2 |
Inverter |
| 3 |
Touch Screen |
| 4 |
Switch |
| 5 |
Contactor |
| 6 |
Relayer |
| 7 |
Solenoid Valve |
AIRTAC |
Taiwan |
| 8 |
Drive motor |
FEITUO |
Swiss |
| 9 |
Reducer |
CNP |
China |
| 10 |
Water Pump |
SKF |
China |
| 11 |
Main Bearing |
AUTONICS |
Sweden |
| 12 |
Sensor |
AIRTAC |
Korea |
| 13 |
Air component |
ABB |
Taiwan |
More photos
Complete production line
1, Water treatment system.
1, Raw water tank + Raw water pump
2, Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3, Reverse Osmosis (one level)
4, UV sterilizer
5, Finished water tank + Pure water pump
2, Blow molding system
Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc.
3, Drink Mixing Machine.
1, Wide range of uses - The system can handle a wide range of products such as carbonated drinks, juice drinks, etc.
2, Easy power adjustment - easy adjustment of mixing ratio without having to replace parts.
3, Structural Hygiene - All parts in contact with fluids are of high quality stainless steel, all tanks are equipped with CIP ball for easy cleaning.
4, Accurate mixing accuracy - product mixing accuracy G ≤ 2%
4, Warmer Bottle Machine.
1, Mainly for cooling and sterilization
2, The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation
3, Nozzles are manufactured using U.S. technology and spray water evenly
4, Conveyor belt adopts Rexnor technology, flat surface with small wear
5, Smooth and reliable operation with low energy consumption
5, Packing machine
1, Labeling machine: sleeve labeling machine, OPP labeling machine, stick labeling machine
2, Date printing machine: ink printing, laser printing
3, Packing: shrink wrapping machine, carton packing machine etc.
Package
1, We will help to pack the machines with standard export wooden case package or the wooden pallet;
2, We will help to order the containers from the shipping forwarder;
3, We will help to load the containers;
4, We will deliver containers to loading port;
5, We will send all the shipping documents to client;
Complete Production Line in Client's factory
Contact information
Web: ellisonpack.en.made-in-china.com
Youtube: https://ellisonpack.en.made-in-china.com
Facebook: https://ellisonpack.en.made-in-china.com
Main Products: Water treatment line, water/juice/carbonated water/beer/edible oil filling line, beverage processing machine (Juice and carbonated drink), CIP cleaning systems, PET bottle blow molding machines, fresh fruit processing machines etc.
OEM/ODM for clients
Cooperation couriers and well-known parts
Our Service
The sample service
1. we can send you the video of the running machine.
2. you are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3. If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
Customized service
1. we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2. at the same time we will give you our professional suggestion.
After-sales service
1. we will provide the bill of load on time to make sure you can get the machine quickly.
2. when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training.
3. we provide one year warranty with spare parts free.
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