Description
The production line is mainly used for 3-5 gallon barrel drinking water. It consists of three parts: washing(heating
water---sterilized water---pure water), filling and sealing.
This production line can be automatically washed, disinfected, filled, capped, counted and output, with complete
functions, novel design, high degree of automation, it is a set of machinery, electricity, gas in one of the drinking
water barrel equipment.
The machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. The main electrical parts adopt products with brand of SIEMENS and OMRON. Pneumatic parts adopt products with brand of AIRTAC. Both the inner and outer shower nozzle for washing barrel adopts the special technology equipment from American Sprayer Company. The machine works reliably and efficiently based on the compact structure and high automatic technology. It is the fully automatic barreled water producing equipment combined with machine, electronic and pneumatic components.
Main technical parameter:
1)Filling Volume: 5 Gallon
2)Size of Barrel: ф276×490m
3)Capacity: 60-900 barrels per hour(depends on customer's inquiry)
4)Power supply: depends on buyer request.
5)Max power consumption 4 kw+ heating 9 kw the Power consumption is only 3.5kw while the machine works as
each electrical part starts intermittently
6)Volume of using water: Filling 9T/H; Purified water washing 2.25T/H
7)Structure type: gear wheel and rack transmission intermittently; Two filling valves
8)There are 10 steps during the washing procedure:
(1)Pre-washing,
(2)Dripping,
(3&4)Washing by the recycled water
(5)Dripping,
(6&7)Disinfection liquid,
(8&9)Finished water,
(10)Dripping
Disposal explanation
1)The whole set of equipment is imported abroad. The shower nozzle for washing is the technology products of
American sprayer company
2)Intellectual management, controlled by MITSUBISHI micro-computer.
3)Siemens electrical element
4)AIRTAC pneumatic element
5)The whole set of equipment is made of stainless steel especially for food
6)Including system for automatic cap settling and cap transportation
Video link
450BPH 5 Gallon water filling line |
https://youtu.be/2bx7B8gOuzs |
450BPH 18.9L Water bottling production line (taken from client's factory) |
https://youtu.be/W1BE93eODYQ |
20L barrel water filling bottling machine 450BPH (taken from client's factory) |
https://youtu.be/M0RsL_10wIU |
450BPH 5 Gallon water filling production line (taken from client's factory) |
https://youtu.be/y9_ekeFTIfI |
5 gallon water filling bottling production line (taken from client's factory) |
https://youtu.be/0B3lQyZqgaY |
Automatic 1200BPH 20L water filling packing line |
https://youtu.be/gYhYMOB1poM |
900BPH 5 gallon barrel water filling line |
https://youtu.be/ntyGXs3AHXc |
300BPH 5 gallon water filling line |
https://youtu.be/-6tOUSQi0bU |
Manual bottle loading 200BPH 5 gallon washing filling capping machine |
https://youtu.be/DHAl0hhvwrQ |
18.9L water bottling filling line |
https://youtu.be/kMiLCz15lGM |
5 Gallon barrel water filling production line |
https://youtu.be/O1zENb_RkWg |
600BPH 5 gallon water filling production line |
https://youtu.be/nSTaYYY8ryY |
5 gallon bottle water production line (taken from client's factory) |
https://youtu.be/ZAjis9y0_2s |
5 gallon barrel rinsing machine automatic type (taken from client's factory) |
https://youtu.be/q00VLwEpiug |
Semi-automatic PET 5 gallon de-capping and washing machine |
https://youtu.be/TjxZ0UUmMRs |
Features
1. Barreled water filling machine is especially used for 5 gallon barrel pure water washing, filling, capping production line.
2. It is specially used for filling 1 gallon to 5 gallon bottled water.
3. It is a good water filling machine line for all shapes of bottles.
4. The barreled water filling machine is designed for bottles such as PVC, PE, PET etc. It can be used for different shapes of bottles.
5. The filling machine line with stainless steel rinse nozzles, pressure filling valve, screw capper, hot steam film shrinkage machine top quality line.
6. Filling time is controlled by the PLC.
7. The machine adopts high-quality stainless steel frame.
8. The barreled water filling machines design appearance is beautiful, easy operation, maintenance and working stable.
Parameters
Model |
QGF-100 |
QGF-150 |
QGF-300 |
QGF-450 |
QGF-600 |
QGF-900 |
QGF-1200 |
QGF-1500 |
QGF-2000 |
Capacity |
100BPH |
150BPH |
300BPH |
450BPH |
600BPH |
900BPH |
1200BPH |
1500BPH |
2000BPH |
Filling Head No |
1 |
1 |
2 |
3 |
4 |
8 |
10 |
12 |
15 |
Capping head No |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
Working position No |
3 |
5 |
7 |
9 |
11 |
13 |
15 |
17 |
21 |
Diameter of Bottle |
Diameter:265~275mm |
Height of Bottle |
150~360mm |
Weight(KG) |
450 |
500 |
2500 |
3000 |
3500 |
7000 |
8000 |
8500 |
9500 |
Power(kw) |
1.4 |
1.5 |
6 |
30 |
32 |
32 |
40 |
45 |
50 |
The barreled water filling machines are designed for producing 5-gallon barrel drinking water. There are 8 kinds of water filling machines which can produce 60, 100, 150, 300, 450, 900, 1200 and 2000 5 gallon barrel drinking water per hour. Every machine has consisted of rinser, filler, and capper. The rinser has several sprays which can be used as for both clean water rinsing and disinfectant rinsing. The disinfectant can be recycled. The filling machine also has automatic capping device and cap rinsing device. The whole production line can automatic feeding barrel, rinsing, sterilizing, filling, capping, counting and output.
Electric configurations
No |
Product Name |
Brand |
Made-place |
1 |
Automatic Switch |
meilarila |
France |
2 |
AC contactor |
Schneider |
France |
3 |
PLC |
MITSUBISHI |
Japan |
4 |
Electric switch |
|
China |
5 |
pump |
BestBrand in China |
China |
6 |
Cylinder of principal axis |
Airtac |
Taiwan |
7 |
Cylinder of up and down |
Airtac |
Taiwan |
8 |
Cylinder of cap press |
Airtac |
Taiwan |
9 |
Cylinder of jar push |
Airtac |
Taiwan |
10 |
Cylinder of filling valve |
Airtac |
Taiwan |
11 |
Air pressure processing system |
Airtac |
Taiwan |
12 |
Air pipe.fittings |
Airtac |
Taiwan |
13 |
Nozzle |
Shanghai waigaoqiao company |
Join venture |
14 |
Chain |
Z304 Stainless steel |
Made byself |
15 |
The valve of water inlet |
Z304 Stainless steel |
Made byself |
16 |
Filling valve |
Z304 Stainless steel |
Made byself |
17 |
The thickness of Stainless steel plate |
1.5mm |
Made byself |
18 |
Capacity |
jar/hour |
240 |
19 |
Total power |
kw |
1.5 |
20 |
Filling heads |
pic |
2 |
21 |
Number of cover pressing |
pic |
1 |
22 |
Pressure of the air source |
Mpa |
0.5 |
23 |
Consumption of air |
M3/min |
0.6 |
Detailed photos
Prodution line in clinet's factoty
We do more ... ... ...
1) Water treatment equipment---RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Sea Water treatment.
2) Filling Machine---3 in 1 Washing filling capping---for your water, carbonated drink, juice, wine, vinegar, milk, tea and so on.
----150 to 2000ml bottle, 3.5-10L,11- 20L bottle (3-6gallon bottle)
---PET bottle, Glass bottle, PP bottle and Can
----Screw cap, Aluminum cap, Grown cap and three (four) twist caps etc.
3) Labeling Machine---Stick label, Shrink sleeve label, Hot melt Opp labels. Wet glue label
4) Printer , Manual code printer , Inkjet printer , Laser printer
5) Packing Machine----Shrink film, Cartons packing machine
6) Bottle Blowing Machine--- for making plastic bottle
7) Injection Molding Machine---for your cap and perform.
8) Subsidiary products for drink production---Bottle Washer, Bottle Capper, Conveyor, Bottle Dryer, Bottle Warmer, Bottle Loading system, Bottle unscrambler, CIP system, Bottle Cooler, Bottle Sterilizer, Blending tank, Storage Tank, Sugar Melting Pot, Syrup Filter Conveyor and so on.
Cooperation couriers and well-known parts
Package and shipping
Our Service
The sample service
1. we can send you the video of the running machine.
2. you are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3. If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
Customized service
1. we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2. at the same time we will give you our professional suggestion.
After-sales service
1. we will provide the bill of load on time to make sure you can get the machine quickly.
2. when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training.
3. we provide one year warranty with spare parts free.