Customize 1 Liter Cold Drink Manufacturing Filling Capping Sealing Machine

Product Description

 

General information

Cola, Sprite, Soda, speaking water, cocktail, flavored water...the variety of carbonated beverage is ever changing. New trend, new products and new packaging are emerging continuously. For carbonated filling machines, how to rise up the filling temperature to reduce energy consumption? How to reduce foaming? How to keep accurate filling? How to avoid the residuals in the neck? How to preserve the CO2...it is not an easy task to handle all these challenges. However, no matter what products, Ellison Packing Machine will achieve your target with the best technology. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.
 

Project name	Complete solution of carbonated drink production line, including: - Water treatment system - Carbonated drink processing line - Carbonated drink filling system - Bottled drink packing system - PET bottle blow molding system - Conveyor system - Spare parts - Installation tools
Water source	Fresh water (well water, river water, snow water etc.)
Machine layout	Freely design
Production capacity	1000-24000BPH
Bottle type	330ml-2000ml
Bottle shape	Freely designed
Cap type	Plastic screw cap
Filling liquid	Water, juice, non-carbonated drink etc
Filling pressure	Counter pressure pressure
Filling temperature	Low temperature
Labeling manner	Sleeve labeling machine
Heating manner	Steam heat and shrinking
Packing type	Shrink wrapping
Shrinking manner	Electric heating
Shrinking format	Customize
Voltage	Customize
CO2	Prepared by client in local

This series of equipment is used in the production of gas-containing beverages, such as Coca-Cola, Sprite, Fanta etc. This machine is washing, filling and capping 3-in-1,This machine is suitable for all kinds of bottle types. It adopts suspension air conveyor. When change the bottle,It only needs to adjust the conveying width, which is more efficient and labor-saving. This machine adopts isobaric filling type, which is faster and more stable. The machine adopts advanced PLC programming control system, and the electrical components adopt internationally renowned brands. The design of the whole machine is scientific and reasonable, with high output and low failure rate.


Characteristics

1) Monoblock structure, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier.

2) Specially designed stainless steel bottle clamp dose not contact the thread parts of the bottle neck, avoiding the second contamination.

3) High speed and large flow filling valve assures the high filling speed and exact fluid level.

4) Parts contact with the liquid are all of excellent stainless steel or food level plastic.The electric system is of international brand and achieves the national food sanitary standard.

5) The bottle-out starwheel is of screwdown shape.When bottle size is changed, there is no need to adjust the transferring chain's height.

Technical Specifications
 

Complete solution of carbonated drink production line 2000BPH - 24000BPH				PH≥4.6 Carbonated drink
Mineral	Shape	Filling volume	Filling level (mm)	Neck type
PET bottle	Round or square bottle	100-2000ml	Distance from bottle neck	Basing on the real sample
Bottle type	Diameter ≤ 105mm; height ≤ 335mm
	Changeovers will be needed if having different bottle; Regarding the bottle in square shape, the bottle separating system will be needed;
Labeling manner		Packing system		Palletizing system
		Package	Format
Hot glue OPP PVC shrink label Full label / Half label Manual type / Auto type		Manual Film shrinker Wrap around Packer Robert packing Machine	1*2 2*3 3*4 4*6 3*5	Manual Low position gantry Palletizer Robert Palletizer High position gantry Palletizer Single arm palletizer Manual palletizer
Working environment		Temperature: 10-40 degrees Celsius; Humidity: No dew
Power supply		380V 3phase 50HZ / Customize

 

Model	DCGF14-12-5	DCGF18-18-6	DCGF24-24-8	DCGF32-32-10	DCGF40-40-12
Capacity (500ml/bottle/h)	1000-3000	3000-6000	6000-8000	8000-10000	10000-15000
Filling precision	≤+5mm(liquid level)
Filling pressure(Mpa)	≤0.4
Filling temperature(ºC)	0-5
Total power	4.5	5	6	8	9.5
Weight(kg)	2400	3000	4000	5800	7000
Overall dimensions(mm)	2200*1650*2200	2550*1750*2200	2880*2000*2200	3780*2200*2200	4050*2450*2200

Electric configurations
 

Item	Parts Name	Brand	Brand
1	PLC	SIEMENS	Germany
2	Inverter
3	Touch Screen
4	Switch
5	Contactor
6	Relayer
7	Solenoid Valve	AIRTAC	Taiwan
8	Drive motor	FEITUO	Swiss
9	Reducer	CNP	China
10	Water Pump	SKF	China
11	Main Bearing	AUTONICS	Sweden
12	Sensor	AIRTAC	Korea
13	Air component	ABB	Taiwan

Detailed photos

Washing part




Filling part




Capping part


 

 

Packing Machines





1, We will help to pack the machines with standard export wooden case package or the wooden pallet;
2, We will help to order the containers from the shipping forwarder;
3, We will help to load the containers;
4, We will deliver containers to loading port;
5, We will send all the shipping documents to client;

Complete Production Line

1, Water treatment system: RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Water storage tanks.




2, Juice processing system: Syrup melting tank, Mixing tanks, Filter, Juice sterilizing machine, Homogenizer, Beverage drink pumps, CIP cleaning system




3, Juice filling system: Monoblock washing-filling-capping machine, Cap washing tunnel, Cap elevator, Cap worter




4, Bottled juice pasteurizer: Bottle inverse machine, Bottled juice sterilizing tunnel




5, Final packing system: Shrink wrapping machine




6, PET bottle blowing system: Automatic PET bottle blowing machine, Preform unscrambler and elevator, Auxiliary machines


 

Pre-process System

Cola, Sprite, Soda, speaking water, cocktail, flavored water...the variety of carbonated beverage is ever changing. New trend, new products and new packaging are emerging continuously.
However, no matter what products, King Machine will achieve your target with the best technology.


Our Service

The sample service
1. we can send you the video of the running machine.
2. you are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3. If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
 
Customized service
1. we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2. at the same time we will give you our professional suggestion.

After-sales service
1. we will provide the bill of load on time to make sure you can get the machine quickly.
2. when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training.
3. we provide one year warranty with spare parts free.

Successful cases

With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments. King Machine will provide the customzied beverage production line proposals for customers including bottle design, label design, etc, and the best proposal for beverage preparation, packaging system and also advertisement proposals, to help customers start the business and get the market easily.