General information
Mango juice filling machine / Juice packing production line / Puree Filling Machine Description: RCGF series 3-in-1 carbonated beverage filling mono-bloc is used in the glass bottle filling of non gas containing beverage. It is combined with bottle washing, filling and capping into one machine.
| Project name |
Juice hot filling machine |
| Bottle type |
Glass bottle |
| Cap type |
Twist off cap |
| Machine structure |
3 in 1 rinsing-filling-sealing machine |
| Filling temperature |
85degree |
| Filling method |
Gravity filling |
| Machine voltage |
380V 3phase 50hz or customize |
| Payment method |
30% deposit, 70% before shipment |
| Warranty |
12 month after machine installation and commissioning in client's factory |
Features
1. This carbonated filling mono-bloc is made of super stainless steel. It has compact structure, good appearance, scientific and reasonable design. It is available for the bottles from 200ml to 2000ml.
2. It adopts the technology of direct contact with air conveyor and bottle inlet poking wheel, taking stead of the feeding screw and conveyors, which making it much more convenient to change the bottle shape.
3. This machine adopts advanced bottle neck clamping system, which get rid of the requirement of bottle height. So there is only a few parts need to change while different bottles are used on the same machine, such as the guide plate and the poking wheel.
4. Perfect stainless steel bottle gripper of rinsing avoids the secondary contamination by no touch with the bottle screw parts.
5. It is equipped with high speed filling valve of high precision filling.
6. The capping head adopts constant magnetic torque device to ensure the high capping quality without damage. High efficient cap settling system, cap feeding system and no bottle no cap system make the whole capping system perfect.
7. It adopts spiral descent fashion for the support plate for bottle bottom at the outlet thumb wheel. It removes the need of adjusting the inlet bottle height for change bottle models.
8. This carbonated beverage filling machine adopts advanced PLC control and touch screen. The key electric elements are from international famous brand.
9. No bottle, no filling: the machine only starts to fill when there is bottle, because there is sensor to check the bottle. It will avoid the waste of the bottle and beer. The rate of the broken bottle is less than 0.7% and the waste of the beer is less than 0.8%.
10. Easy change, save time. It can be suitable for different bottle height by the up and down device. Nylon board is easy to change. It takes less than half an hour to change the changeable parts. Therefore, this machine is the best ideal choice for beer factories.
Parameter
| Model |
RCGF
8-8-3 |
RCGF
14-12-4 |
RCGF
18-18-6 |
RCGF
24-24-8 |
RCGF
32-32-10 |
RCGF
40-40-12 |
RCGF
50-50-15 |
RCGF
60-60-15 |
Capacity
0.5L/bottle/h |
1500 |
3000 |
6000 |
8000 |
10000-12000 |
15000 |
16000-20000 |
20000-
24000 |
Filling
precision |
<= +5 mm (Liquid level) |
Filling
pressure |
<= 0.4 Mpa |
PET Bottle
specification |
Bottle Diameter 50-115 mm
Height 160-320 mm |
Suitable
cap shape |
Plastic Screw Cap or Crown Cap |
| Total power |
3.6 |
4.4 |
5.2 |
6.2 |
6.2 |
7.5 |
11 |
15 |
Weight
<kg> |
2000 |
2500 |
3500 |
4500 |
6000 |
7200 |
10000 |
11500 |
Video link
| Flavor milk beverage filling capping machine for glass bottle (taken from client's factory) |
https://youtu.be/I6FnmWdh1KQ |
| 1L glass bottle juice filling-packing line (taken from client's factory) |
https://youtu.be/E7u3OGgnRCY |
| 330ml Glass bottle bean milk drink filling machine 32 head |
https://youtu.be/sVcDiG2DLGo |
| 10000BPH Glass bottle filling machine (hot juice filling machine) |
https://youtu.be/aI-r9Wymlzw |
| 8 head juice filling machine with twist off cap |
https://youtu.be/xmb8fmcyaRs |
| 1L glass bottle mango juice filling capping machine |
https://youtu.be/5vbqAgupR1w |
| Glass bottle twist off cap juice hot filling capping machine |
https://youtu.be/pCpBr0605yk |
| Fresh juice glass bottling capping machine (taken from Client's factory) |
https://youtu.be/hio_2X6TFZY |
| 1L square glass bottle juice bottling filling equipment (taken from client's factory) |
https://youtu.be/FH9z-OcxnKc |
| Glass bottle juice filling machine with aluminum screw cap |
https://youtu.be/Gn5MeL09OWs |
Electric configurations
| Item |
Parts Name |
Brand |
Brand |
| 1 |
PLC |
SIEMENS |
Germany |
| 2 |
Inverter |
| 3 |
Touch Screen |
| 4 |
Switch |
| 5 |
Contactor |
| 6 |
Relayer |
| 7 |
Solenoid Valve |
AIRTAC |
Taiwan |
| 8 |
Drive motor |
FEITUO |
Swiss |
| 9 |
Reducer |
CNP |
China |
| 10 |
Water Pump |
SKF |
China |
| 11 |
Main Bearing |
AUTONICS |
Sweden |
| 12 |
Sensor |
AIRTAC |
Korea |
| 13 |
Air component |
ABB |
Taiwan |
Washing part
Carbonated drinks filling machine is rotary washing machine, which mainly use for beverage such as carbonate
d drink, new bottle enter the equipment by star wheel, through clip and overturn mechanism make bottle down,
after washing, it overturn bottle up automatically, then convey to the filling part by star steel, the main material a
nd washing clip is stainless steel.
Filling part
The filling part is manly composed of a filling valve and filling transmission parts. The washed bottle reachesthe
filling position via the bottle shifting wheel. In the mean time, the bottle clamping plate of the filling machine will
clamp the bottle and move up to seal the bottle, filling valve will open, send the liquid into the bottle. When the
liquid level of the bottle reaches the trachea of the filling valve, the filling will stop.
Capping part
The capping part consists of screw heads, capping transmission part, a sorting part and an under cover tube pa
rts. The bottle which has finished filling will enter the capping position via the driving wheel.
Bottles that have finished capping will be transported by the bottle pusher to the conveyor belt.
Complete Production Line
1, Water treatment system: RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Water storage tanks.
2, Beverage processing system: Syrup melting tank, Mixing tanks, Filter, Juice sterilizing machine, Homogenizer, Beverage drink pumps, CIP cleaning system
3, CO2 mixer
Carbonated beverage mixing machine structure reasonable, the mix precision is high, CO
2 mixes fully, has two times of cooling, two carbonation merits. Mainly is suitable for kinds of carbonic acid drink's mix processing, also may use in the paste drink, the fermentation drink and so on other soft drinks' mix processing.
4, Pasteurizer: Bottle inverse machine, Bottled juice sterilizing tunnel
5, Final packing system: Shrink wrapping machine
6, PET bottle blowing system: Automatic PET bottle blowing machine, Preform unscrambler and elevator, Auxiliary machines
Cooperation couriers and well-known parts
Our Service
The sample service
1. we can send you the video of the running machine.
2. you are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3. If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
Customized service
1. we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2. at the same time we will give you our professional suggestion.
After-sales service
1. we will provide the bill of load on time to make sure you can get the machine quickly.
2. when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training.
3. we provide one year warranty with spare parts free.
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