General information
This series of equipment is used in the production of gas-containing beverages, such as Coca-Cola, Sprite, Fanta etc. This machine is washing, filling and capping 3-in-1,This machine is suitable for all kinds of bottle types. It adopts suspension air conveyor. When change the bottle,It only needs to adjust the conveying width, which is more efficient and labor-saving. This machine adopts isobaric filling type, which is faster and more stable. The machine adopts advanced PLC programming control system, and the electrical components adopt internationally renowned brands. The design of the whole machine is scientific and reasonable, with high output and low failure rate.
| Project name |
Complete solution of carbonated drink production line, including:
- Water treatment system
- Carbonated drink processing line
- Carbonated drink filling system
- Bottled drink packing system
- PET bottle blow molding system
- Conveyor system
- Spare parts
- Installation tools |
| Water source |
Fresh water (well water, river water, snow water etc.) |
| Machine layout |
Freely design |
| Production capacity |
1000-24000BPH |
| Bottle type |
330ml-2000ml |
| Bottle shape |
Freely designed |
| Cap type |
Plastic screw cap |
| Filling liquid |
Water, juice, non-carbonated drink etc |
| Filling pressure |
Counter pressure pressure |
| Filling temperature |
Low temperature |
| Labeling manner |
Sleeve labeling machine |
| Heating manner |
Steam heat and shrinking |
| Packing type |
Shrink wrapping |
| Shrinking manner |
Electric heating |
| Shrinking format |
Customize |
| Voltage |
Customize |
| CO2 |
Prepared by client in local |
Working principle
When bottles are sent to the machine by conveyor continuously, they firstly are deliveried to the receiving wheel
by air-slide conveyor and then to washing part.
The bottle clamps hold the bottles and trun over 180°C to wash, then return back to their original position after
enough washing and drying. The bottles are sent to the middle thumb wheel 1 and to the filling part to be filled,
then moved by middle thumb wheel 2 and reach to capping part to be capped, at the same time, cap trimmer
sends caps to the top of the bottles and capper screws caps.
Bottles are sent to the conveyor chain by the out stirring wheel to next working position.
Characteristics
1) Monoblock structure, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier.
2) Specially designed stainless steel bottle clamp dose not contact the thread parts of the bottle neck, avoiding the second contamination.
3) High speed and large flow filling valve assures the high filling speed and exact fluid level.
4) Parts contact with the liquid are all of excellent stainless steel or food level plastic.The electric system is of international brand and achieves the national food sanitary standard.
5) The bottle-out starwheel is of screwdown shape.When bottle size is changed, there is no need to adjust the transferring chain's height.
Technical Specifications
| Complete solution of carbonated drink production line 2000BPH - 24000BPH |
PH≥4.6
Carbonated drink |
| Mineral |
Shape |
Filling volume |
Filling level (mm) |
Neck type |
| PET bottle |
Round or square bottle |
100-2000ml |
Distance from bottle neck |
Basing on the real sample |
| Bottle type |
Diameter ≤ 105mm; height ≤ 335mm |
Changeovers will be needed if having different bottle;
Regarding the bottle in square shape, the bottle separating system will be needed; |
| Labeling manner |
Packing system |
Palletizing system |
| Package |
Format |
Hot glue OPP
PVC shrink label
Full label / Half label
Manual type / Auto type |
Manual
Film shrinker
Wrap around
Packer
Robert packing
Machine |
1*2
2*3
3*4
4*6
3*5 |
Manual
Low position gantry
Palletizer
Robert Palletizer
High position gantry
Palletizer
Single arm palletizer
Manual palletizer |
| Working environment |
Temperature: 10-40 degrees Celsius; Humidity: No dew |
| Power supply |
380V 3phase 50HZ / Customize |
| Model |
DCGF14-12-5 |
DCGF18-18-6 |
DCGF24-24-8 |
DCGF32-32-10 |
DCGF40-40-12 |
| Capacity (500ml/bottle/h) |
1000-3000 |
3000-6000 |
6000-8000 |
8000-10000 |
10000-15000 |
| Filling precision |
≤+5mm(liquid level) |
| Filling pressure(Mpa) |
≤0.4 |
| Filling temperature(ºC) |
0-5 |
| Total power |
4.5 |
5 |
6 |
8 |
9.5 |
| Weight(kg) |
2400 |
3000 |
4000 |
5800 |
7000 |
| Overall dimensions(mm) |
2200*1650*2200 |
2550*1750*2200 |
2880*2000*2200 |
3780*2200*2200 |
4050*2450*2200 |
Electric configurations
|
Item |
Parts Name |
Brand |
Brand |
| 1 |
PLC |
SIEMENS |
Germany |
| 2 |
Inverter |
| 3 |
Touch Screen |
| 4 |
Switch |
| 5 |
Contactor |
| 6 |
Relayer |
| 7 |
Solenoid Valve |
AIRTAC |
Taiwan |
| 8 |
Drive motor |
FEITUO |
Swiss |
| 9 |
Reducer |
CNP |
China |
| 10 |
Water Pump |
SKF |
China |
| 11 |
Main Bearing |
AUTONICS |
Sweden |
| 12 |
Sensor |
AIRTAC |
Korea |
| 13 |
Air component |
ABB |
Taiwan |
Detailed photos
Washing part
Carbonated drinks filling machine is rotary washing machine, which mainly use for beverage such as carbonate
d drink, new bottle enter the equipment by star wheel, through clip and overturn mechanism make bottle down,
after washing, it overturn bottle up automatically, then convey to the filling part by star steel, the main material a
nd washing clip is stainless steel.
Filling part
The filling part is manly composed of a filling valve and filling transmission parts. The washed bottle reachesthe
filling position via the bottle shifting wheel. In the mean time, the bottle clamping plate of the filling machine will
clamp the bottle and move up to seal the bottle, filling valve will open, send the liquid into the bottle. When the
liquid level of the bottle reaches the trachea of the filling valve, the filling will stop.
Capping part
The capping part consists of screw heads, capping transmission part, a sorting part and an under cover tube pa
rts. The bottle which has finished filling will enter the capping position via the driving wheel.
Bottles that have finished capping will be transported by the bottle pusher to the conveyor belt.
Complete Production Line
1, Water treatment system: RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Water storage tanks.
2, Beverage processing system: Syrup melting tank, Mixing tanks, Filter, Juice sterilizing machine, Homogenizer, Beverage drink pumps, CIP cleaning system
3, CO2 mixer
Carbonated beverage mixing machine structure reasonable, the mix precision is high, CO
2 mixes fully, has two times of cooling, two carbonation merits. Mainly is suitable for kinds of carbonic acid drink's mix processing, also may use in the paste drink, the fermentation drink and so on other soft drinks' mix processing.
4, Pasteurizer: Bottle inverse machine, Bottled juice sterilizing tunnel
5, Final packing system: Shrink wrapping machine
6, PET bottle blowing system: Automatic PET bottle blowing machine, Preform unscrambler and elevator, Auxiliary machines
Our Service
The sample service
1. we can send you the video of the running machine.
2. you are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3. If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
Customized service
1. we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2. at the same time we will give you our professional suggestion.
After-sales service
1. we will provide the bill of load on time to make sure you can get the machine quickly.
2. when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training.
3. we provide one year warranty with spare parts free.
Complete Pet Bottle Juice Filling Line for Turnkey Project Proposal
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