PLC controlled 3 tank 4000BPH carbonated soft drink CO2 mixing machine
Carbonated soft drink mixing machine
CO2 mixing machine
Mixer machine is using injecting gas-water mixer is specially designed for soda and non-soda drinks such as lemonade, cola and juice, as well as for other soft drinks such as mineral water, grape juice, juice wine and apple juice.
In comparison with other domestic equipment of the same kind, it achieves functional completeness, great adaptability, a new structure, nice appearance, and high automation, action coordination, continuing production, good mixing and excellent electric control.
The volume ratio of CO2 and 1L water is 2. 5 to 2. 8.
The pre-cooled and pre-carbonized liquid flows through the inlet valve into the pot, in which, there is carbonic acid gas as well. The liquid flows out the groove and turns into a liquid curtain for better cooling and good carbonic acid gas absorption. Finally, the treated beverage liquid, powered by the carbonic acid gas pressure, flows into the filling machine.
Quality materials are used for this machine. Especially polished and sanitary steel is used for parts directly contacting the liquid. The machine is designed for various beverage productions. Besides the two-step carbonization, high CO2 content and low production temperature ensures the volume ratio of CO2 and 1L water to be 3. 5 to 4. 0, or higher.
Features
1. Automation with Alarm:
The pressure in all tank and the liquid level of the machine are all controlled automatically with PLC. Once a error occurs,the alarm lamp will light and the alarm ring will sound and the mixer will stop automatically.
2. Easy operation and regulation:
The operation of the mixer is especially convenient.Only turn around the buttons according to the pre-set program,the normal operation can be carried out.The production capacity,water-sugar proportion and gas content can be adjusted without exchanging any parts.
3. Even mixing and accurate proportion:
One time mixing process is adopted,so the mixture is even.The mixing proportion of water and sugar is strictly controlled with measuring needle valve with fine regulation.Its precision can reach about 5%.
4. Enough gas content:
The mixer adopts vacuum desoxidation technology at normal-temperature.Its desoxidation ratio reaches above 90%.It has a baffle heat exchanger to cool the sugar-water mixture and carry out twice carbonating.So its carbon content is especially high.
Parameter
|
Type |
QHS 1500 |
QHS - 3000 |
QHS 4000 |
QHS - 5000 |
QHS - 6000 |
|
Production Capacity (kg/h) |
1000 - 1500 |
2500 - 3000 |
2000 - 4000 |
2500 - 5000 |
4000 - 6000 |
|
Adjust Proportion of Syrup and Water |
1:3 1:10 |
1:3 1:10 |
1:3 1:10 |
1:3 1:10 |
1:3 1:10 |
|
Gas Qty |
1.5-2.5 |
2.5 |
2.5 |
2.5 |
2.5 |
|
Cool Water Entry Temperature () |
0 - 5 |
|
Working Pressure (MPa) |
0.05 0.15 |
|
Storage Tank Working Pressure (MPa) |
0.2 0.5 |
|
Power (KW) |
1.5 |
3.7 |
4.05 |
5.6 |
6.2 |
|
Dimension (mm) |
900 * 700
*2000 |
1720 * 1140
*2100 |
1860 * 1300
*2100 |
1960 * 1400
*2150 |
2020 * 1500
*2200 |
|
Weight (kg) |
500 |
1100 |
1300 |
1600 |
1800 |
Application
1. This mixer adopts advances gas-liquid mixing device,can mix syrup,water and CO2 gas at the same time for filling machine.
2, Also it can apply to thin beer,aerate for beer and produce sparking wine.
3, This mixer is advances in technology,even in mixing,reliable in performance,compact in structure,easy in operation.
4, It adopts foreign advanced technology-static mixer to lighten water layer, increase carbonizing time, assure mixing result and deoxying.
5, It adopts high-quality water pump and SIEMENS electrical equipment and other parts to form complete automatic control system.
6, It has coordinating action, beautiful appearance, convenient washing, high automatic level and other advantages. It is suitable for mixing all kinds of drink, such as soda water, fruit juice, cola and other soft and hard drink.
7, It is suitable for aerated beverage firm of large,middle or small scale.
CIP cleaning system
CIP(cleaning in place) system is a system, in which, producing equipments(tanks, pipes and valves ect) and whole production line is cleaned and disinfected circularly in a closed loop without being dismantled or open. It is applied for cleaning of equipments and pipes industries of dairy, beverages alcohol, Agricultural and sideline products. CIP cleaning system is composed of acid tank, alkali tank, hot-water tank, pure-water tank, back-water tank, thick-acid tank, thick-alkali tank, heat exchanger, pumps peripheral valves and pipes. These tanks can be allocated according to technical requirements. Generally, the CIP system only comprising acid tanks, alkali tanks and hot-water tanks is sufficient for requirement of cleaning.
| Tank size |
300L~10,000L |
| CIP Tank type |
alkali tank, acid tank, hot water tank, pure water tank, water recycle tank |
| Cleaning recycles |
Single circuit, double circuits, three circuits, four circuits |
| Heating method |
Coil pipes inside, plate, tubelar |
| Automatic types and charastics |
Fully automatic |
1. Flow rate auto control
2. Temperature auto control
3. Auto compensate cip liquid level
4. Auto compensate the liquid concentrate
5. Cleaning liquid auto transfer
6. Auto alram° |
| Semi-auto |
1.Temperature auto control
2. Electrical control with manual operate the other matters. |
| Manual control |
1. Manual operate on the cleaning process |
Washing process:take dairy and beverage industry as an example
1. Wash for 3-5 minutes at room temperature or above 60°C hot water; alkali wash for 10-20 minutes, 1%-2% solution, 60°C-80°C; middle wash for 5-10 minutes, clean water below 60°C; Finally wash for 3-5 minutes, clean water.
2. Wash for 3-5 minutes, hot water at room temperature or above 60°C; alkali wash for 5-10 minutes, 1%-2% solution, 60°C-80°C, middle wash for 5-10 minutes, clean water below 60°C, Sterilize for 10-20 minutes with hot water above 90°C.
More photos for ref
Machine setup and commissioning
After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.
Contact information
Please write to us with below information for getting detailed quotation sheet quickly:
- What is the filling material;
- What is your bottle type and cap type;
- How many bottle types that you have;
- How many bottles per hour you will produce;
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