| Customization: | Available |
|---|---|
| Customized: | Customized |
| Certification: | CE |
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1. Main structure with SUS 304 stainless steel.
2. Combined Italian technology and conform to Euro-standard.
3. Great heat exchange area, low energy consumption and easy maintenance.
4. Adopt mirror welding tech and keep the smooth pipe joint.
5. Auto backtrack if not enough sterilization.
6. All the junction and joint with steam protection.
7. Liquid level and temp controlled on real time.
8. Separate control panel, PLC and human machine interface.
9. CIP and auto SIP available together with aseptic bag filler
Put the product from a storage tank mounted for the sterrilizer into the heat exchanger unit.
Heat the product by superheated water till the sterilizing temp and hold the product under the temp fot sterilizing the product,then cool down into filling temperature by cooling water or chilled water.
Before each production shift, sterilize in place the system with aseptic filler together by superheated water.
After each production shift, clean in place the system with aseptic filler together by hot water, alkali liquid and acid liquid.
| Application product | Fruit juice (Pulp containing ≤ 1mm particles, 28 Brix pH ≤3.8 ) |
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| Technical & Utility | |||
| Temperature | 60ºC→95-105ºC(30S)→60ºC | ||
| Flow rate | 6,000 L/h | ||
| Steam pressure | ≥ 4.0 bar | Steam consumption | 420 kg/h |
| Pure water flow | 6,000 L/h (Clean standby) | Compressed air | ≥ 6 bar |
| Tower water flow | 30,000 L/h (≤32ºC) | Electric power | 10.2 kw |
| Capacity | Sterilization temperature | Outlet temperature (hot filling) | Outlet temperature (aseptic filling) | Reference Power |
| 100KG/H | 125ºC/138ºC | 85-95ºC | 40ºC±2ºC | 1.1KW |
| 1000KG/H | 125ºC/138ºC | 85-95ºC | 40ºC±2ºC | 4.5KW |
| 3000KG/H | 125ºC/138ºC | 85-95ºC | 40ºC±2ºC | 6.5KW |
| 5000KG/H | 125ºC/138ºC | 85-95ºC | 40ºC±2ºC | 8.5 |
| 8000KG/H | 125ºC/138ºC | 85-95ºC | 40ºC±2ºC | 12KW |
Customized service
We can customize the machine according to all the customers(such as material, power, filling type, bottle size, and so on), at the same time, our engineers will also give professional advice to help customers better establish the ideal factory.
Complete solution of JUICE PRODUCTION LINE
1) Water treatment equipment---RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Sea Water treatment.
2) Filling Machine---3 in 1 Washing filling capping---for your water, carbonated drink, juice, wine, vinegar, milk, tea and so on.
----150 to 2000ml bottle, 3.5-10L,11- 20L bottle (3-6gallon bottle)
---PET bottle, Glass bottle, PP bottle and Can
----Screw cap, Aluminum cap, Grown cap and three (four) twist caps etc.
3) Labeling Machine---Stick label, Shrink sleeve label, Hot melt Opp labels. Wet glue label
4) Printer , Manual code printer , Inkjet printer , Laser printer
5) Packing Machine----Shrink film, Cartons packing machine
6) Bottle Blowing Machine--- for making plastic bottle
7) Injection Molding Machine---for your cap and perform
Another production machines
| Plate UHT sterilizer: It is mainly used for heating and sterilizing sensitive liquids such as fruit juice, tea and alcohol etc...The sterilization temperature is 85-135ºC, the capacity is 1-15T. The control components are all internationally famous brands. |
| Pipe UHT sterilizer: It is mainly used for high viscosity, large flesh and acidic drinks, such as fresh juice, jam and coffee etc...., The sterilization temperature is 80-137ºC, the capacity is 1-15T, The control components are all internationally famous brands. |
| High pressure homogenizer: T means under the triple action of extrusion, strong impact and pressure-loss expansion, make the liquid is more uniformly mixed with each other, so that the liquid taste is more soft, the capacity is 1-10T. |
| Vacuum degasser: It is mainly composed of degassing chamber, condenser, vacuum pump etc. It is widely used in fresh juice, tea and milk drinks etc. It can remove air (oxygen) from liquid, inhibit browning and oxidation of substances, prevent quality degradation, remove particulate gas, prevent foaming from affecting sterilization, reduce corrosion to the inner wall of container, and play an anti-corrosion role. |
| UHT instantaneous sterilizer: It is suitable for instantaneous sterilization of liquid materials, such as fruit juice, fresh milk, soy milk and alcohol drink etc. It has such features as high efficiency, energy saving, simple operation and good sterilization effect etc. |
| CIP(Clean-in-place) System: It is mainly used for cleaning equipment and pipes such as beverage, juice, beer and dairy products etc. CIP uses centrifugal pump to convoy cleaning liquid into the material pipeline and equipment for full closed cycle cleaning, reducing labor depth and ensuring the quality of beverages. |
CIP Technical parameter
| Operation temperature | 60-138ºC |
| Cleaning time | 12min/time |
| Sequence of cleaning liquids | Clear water---alkali liquid---acid liquid---clear water |
| Material name | 2% Nitric acid liquid, 2% caustic alkali liquid, 2% clear water |
| Outline dimensions | 3240*1740*1950mm |
| Steam pressure | 0.3-0.7MPa |
| Motor power | 2.2kw |
| Centrifugal pump flow | 10m3/h |
| Centrifugal pump lift | 40m |
| Equipment weight | 1050kg |
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