Fully Automatic Advanced PLC Control Energy Drink Fresh Juice Fruit Filling Machine

• Customization: Available
• Type: Gravity Filling Machine
• Automatic Grade: Automatic
• Model NO.: RCGF
• Material Type: Drinking Water
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Rotor
• Filling Principle: Atmospheric Pressure
• Packaging Container Lifting Structure: Chute Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Processing Type: Water Bottling Machine
• Machine Structure: Monoblock 3 in 1 Juice Filling Machine
• Material: SUS304
• Bottle Size: No Limitation, We Can Customize
• Cap Type: Plastic Screw Cap
• Voltage: 380V-415V, 50Hz/60Hz, Custimize
• Transport Package: Sea Worthy Package
• Specification: Customize
• Trademark: EP
• Origin: Jiangsu, China
• HS Code: 8422301090
• Production Capacity: 1000-24000bph, 15 Sets/Month
• Package Size: 2500.00cm * 2300.00cm * 2400.00cm
• Package Gross Weight: 2000.000kg

Product Description

Fully Automatic Advanced PLC Control Energy Drink Fresh Juice Fruit Filling Machine

Description

This series of equipment is used for hot filling production of tea drinks, fruit juice drinks and other products. This series is a combination of sterilization, filling and sealing. The design is scientific and reasonable, so operate is simple. It is the preferred equipment for hot-filling drinks. 

It adopts advanced technologies such as human-machine interface touch control system, PLC computer control, frequency converter control, etc. It has high degree of automation and easy operation. 

The filling temperature of this machine is 55-95ºC hot filling, It adopts suspension air conveyor. When change the bottle, It only needs to adjust the conveying width, which is more efficient and labor-saving. Filling action is smooth, fast, high precision, reliable sealing, low material loss and other functions, avoid secondary pollution of materials effectively. 

Technical features: 

1) It is adopted that direct connection between air conveyor and inlet starwheel instead of screw and conveyor chains, which is easier for bottle changing. 

2) There is no need to adjust the height of equipment through neck holding tech for bottle transportation. And what is only to change some spare parts. 

3) High speed filling line is of clamp transferring technology. Bottle shapes are more varied, and the working table inside the machine is more laconic. 

4) By 3-in-1 monoblock, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier. 

5) Specially designed stainless steel bottle clamp dose not contact the thread parts of the bottle neck, avoiding the second contamination. 

6) High speed and large flow filling valve assures the high filling speed and exact fluid level. 

7) Parts contact with the liquid are all of excellent stainless steel or food level plastic. The electric system is of international brand and achieves the national food sanitary standard. 

8) The bottle-out starwheel is of screwdown shape. When bottle size is changed, there is no need to adjust the transferring chain's height.  



Technical Specifications
 

Model	RCGF14-12-4	RCGF18-18-6	RCGF24-24-8	RCGF32-32-10	RCGF40-40-12
Capacity(500ml/bottle/h)	1000-2000	3000-5000	6000-9000	10000-13000	14000-16000
Filling precision	≤+5mm(liquid level)
Filling pressure(MPa)	0.15-0.35
Filling temperature(ºC)	55-85
Total power	4.4	4.8	5.5	8	9
Weight(kg)	3200	4500	6500	7500	8500
Overall dimensions(mm)	2300*1800*2200	2600*2000*2200	3050*2300*2300	3650*2800*2400	4000*3150*2500

Electric configurations
 

Item	Parts Name	Brand	Brand
1	PLC	Siemens	Germany
2	Inverter
3	Touch Screen
4	Switch
5	Contactor
6	Relayer
7	Solenoid Valve	AIRTAC	Taiwan
8	Drive motor	FEITUO	Swiss
9	Reducer	CNP	China
10	Water Pump	SKF	China
11	Main Bearing	AUTONICS	Sweden
12	Sensor	AIRTAC	Korea
13	Air component	ABB	Taiwan

 

1, Air filter	There is filter screen installed on the air blower. It will help to purify air to blow bottles;
2, Washing tube	All the washing tubes are changed to stainless steel 304 or 316 intead of plastic tubes;
3, Arm controller	The arm controller will easy to operate the machine for workers;
4, Electric control box	Stainless steel control cabinet. All the electric parts well-known brand;
5, Lubrication system	All the machines will have the central lubrication system which will connect to each bearing sets on the machine;
6, Online cap washing tunnel	The online washing tunnel will be supplied for the filling machine basing on the processing requirement. The washing steps will be customize basing on the requirement;
7, Machine frame	All the fame is stainless steel 304 or 316, the thickness is 1.5-2mmm;

Video link
 

Tea drink filling machine (taken from client's factory)	https://youtu.be/IRpCEbpCLow
Juice filling line	https://youtu.be/Y1VIffyBvn8
18 head plastic bottle juice washing filling capping machine	https://youtu.be/9B6KEx39t60
18-18-6 water and juice filling labeling packing machine	https://youtu.be/NVJle4f8i18
3 in 1 rice wine plastic bottle washing filling capping machine	https://youtu.be/zKy6Awtd9D4
Juice hot filling capping machine for domestic client (taken from client's factory)	https://youtu.be/rCkoXJvCBI4
Pulp juice hot filling capping machine / water filling line	https://youtu.be/8JLN44JnJVk
330ml-1500ml juice bottle filling machine 3 in 1 bottling machine 1	https://youtu.be/mLah31LK3W8
330ml-1500ml juice bottle filling machine 3 in 1 bottling machine 2	https://youtu.be/P7d0VCUC6W0
4 in 1 washing filling capping machine for customiz juice (taken from client's factory)	https://youtu.be/UM514u8k8DA
330ml-1500ml juice bottle filling machine 3 in 1 bottling machine 3	https://youtu.be/GCwSbRSy8Z8
Automatic milk drink filling capping machine	https://youtu.be/K3rnuJTsnpY
Ultra clean juice filling line for plastic bottle (taken from client's factory)	https://youtu.be/ycz0hqjyvDA
Tea drink bottling filling machine (taken from client's factory)	https://youtu.be/cc7BM_SrxiQ
Rice wine filling machine / pulp juice filling machine (taken from client's factory)	https://youtu.be/N4P4rtBttAY

Packing and shipping





1, We will help to pack the machines with standard export wooden case package or the wooden pallet;
2, We will help to order the containers from the shipping forwarder;
3, We will help to load the containers;
4, We will deliver containers to loading port;
5, We will send all the shipping documents to client;

Complete Production Line

Item	Description & Function
1	Water treatment system - Pre-treatment filter tanks - Reverse osmosis - Sterilizing machines - Booster pump - Water storage tanks
2	Water filling system - Washing-filling-capping machine - Cap elevator - Cap washing tunnel - Cap sorter - Bottle feeding system
3	Packing System - Sleeve labeling machine / OPP hot glue labeling machine / Stick labeling machine - Shrink wrapping machine / Carton packing machine
4	PET bottle blow molding system - Preform unscrambler - Bottle blowing machine - Auxiliary machines
5	Conveyor system - Air conveyor - Air blower - Belt conveyor - Conveyor motor

Cooperation couriers and well-known parts




We do more

1, Water treatment system

Raw water pump: connect to raw water,we supplier the best supplier Nanfang pump or Grundf0s pump.

Silica sand filter: as a filter medium can effectively intercept and remove suspended matter, organic matter and some heavy metal ions in water under certain pressure, thus reducing the turbidity of water.

Active carbon filter: can filter chlorine content in water: <0.1PPM,It can also reduce turbidity, chroma of water, purify water quality.

Sodium ion exchanger (softener): Is used to remove calcium and magnesium ions from water, thus obtaining softened water. 

Precision filter: Adopts PP filter membranes which has high filtering precision, less than 0.1um particles, strong ability of intercepting pollution and long service life. 

Reverse osmosis: Is composed of reverse osmosis membrane (RO), high pressure pump and washing system, It can intercept substances larger than 0.0001 micron. And allow water molecules to pass through. 

UV: After the RO system, the bacteria in the water are eliminated by using the UV sterilizing lamp. 

Ozone: It is a strong oxidant, which can quickly kill bacteria in water and air at a certain concentration. 

Finished water tank: Is used to store filtered pure water, which is connected with filling machine for application. 

Different water sources with different equipment configurations. We will jointly choose the most suitable water treatment system for you! 





2, Beverage processing system
 

Plate UHT sterilizer: 
It is mainly used for heating and sterilizing sensitive liquids such as fruit juice, tea and alcohol etc...The sterilization temperature is 85-135ºC, the capacity is 1-15T. The control components are all internationally famous brands. 

Pipe UHT sterilizer: 
It is mainly used for high viscosity, large flesh and acidic drinks, such as fresh juice, jam and coffee etc...., The sterilization temperature is 80-137ºC, the capacity is 1-15T, The control components are all internationally famous brands. 

High pressure homogenizer: 
T means under the triple action of extrusion, strong impact and pressure-loss expansion, make the liquid is more uniformly mixed with each other, so that the liquid taste is more soft, the capacity is 1-10T. 

Vacuum degasser: 
It is mainly composed of degassing chamber, condenser, vacuum pump etc. It is widely used in fresh juice, tea and milk drinks etc. It can remove air (oxygen) from liquid, inhibit browning and oxidation of substances, prevent quality degradation, remove particulate gas, prevent foaming from affecting sterilization, reduce corrosion to the inner wall of container, and play an anti-corrosion role. 

UHT instantaneous sterilizer: 
It is suitable for instantaneous sterilization of liquid materials, such as fruit juice, fresh milk, soy milk and alcohol drink etc. It has such features as high efficiency, energy saving, simple operation and good sterilization effect etc. 

CIP(Clean-in-place) System: 
It is mainly used for cleaning equipment and pipes such as beverage, juice, beer and dairy products etc. 
CIP uses centrifugal pump to convoy cleaning liquid into the material pipeline and equipment for full closed cycle cleaning, reducing labor depth and ensuring the quality of beverages. 

CIP Technical parameter 
 

Operation temperature	60-138ºC
Cleaning time	12min/time
Sequence of cleaning liquids	Clear water---alkali liquid---acid liquid---clear water
Material name	2% Nitric acid liquid, 2% caustic alkali liquid, 2% clear water
Outline dimensions	3240*1740*1950mm
Steam pressure	0.3-0.7MPa
Motor power	2.2kw
Centrifugal pump flow	10m^3/h
Centrifugal pump lift	40m
Equipment weight	1050kg

3, PET bottle blow molding system

It is a kind of equipment which can make plastic granules into hollow containers by blow molding process. It is mainly used in beverage and food industry.

Features of main body:
1). Stable performance with advanced PLC.
2). Automatic preform conveyer to save human cost.
3). Preform self-rotation and infrared pre-heater revolution assure the even distribution of heat, which improve the
bottle shaping rate, increase the production.
4). High adjusting performance to enable preheat the preforms perfectly by adjust the voltage control area in the PLC, which could adjust the temperature of the infrared lights in the pre-heater, and keep the proper temperature and humidity invariable.
5). High safeties with security automatic-locking device in each mechanical action, which will make the Production into a perfect safe environment, in case of the breakdown in certain procedure.
6). Introduce the FEST0 air cylinder to avoid contamination and noise.
7). Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine.
8). Strong clamping force with high pressure and double crank links to lock the mould.
9). Two ways of operating: automatic and manual.
10). Low cost,high efficiency,easy operation and maintenance etc, profited from the fully automatic technological process.
12). Ideal cooling system make the finished bottles without any flaws.



4, Labeling machine

1. Shrink Labeling Machine For Sleeve adpots PLC programmable controller, imported servo motor, servo driver, 
Frequency converter and transducer. 
2. Shrink Labeling Machine For Sleeve adopts the positioning module to ensure the casting label precise, rapid and Stable. 
3. Our Shrink Labeling Machine For Sleeve not only has a highly precise position for casting label, but also withstand The perfect shape of the bottle after shrinkage. 

Main parts list:
 

No	Name	Brand	Manufacturer
1	SUS304 stainless steel		South Korea
2	motor	TWT	Taiwan
3	Bearing	NSK  MNB  EZO  IJK	Japan
4	stepper motor	Tamagawa	Japan
5	Stepping Driver	Ertl	Taiwan
6	PLC  controller	Omron	Japan
7	Inverter	Delta	Taiwan
8	touch-screen	Weview	Taiwan
9	Contactor	Schne1der	French
10	Sensor	SUNX	Japan

5, Final packing system

Specially designed for beverages, pure water, fruit juice, wine and other drinks. With full automatic functions of bottle transfer and arrange, film wrapping, sealing and cutting, shrinkage, cooling and other qualities. It adopts the world's advanced film thermostatic sealing technology, and the sealing is firmly cleaned. The PLC program is used for automatic circulation control, and the performance is stable and reliable. Three-layer heat insulation, good heat preservation performance, fast heating, energy saving.

Advantages:

1)Frequency control,Secondary bottle transport device.
2)The whole set which are push bottle,heat sealing cutting adopt pneumatic structure.
3)Inductive switch control film length.
4)Touch screen,PLC control system advanced reliability of the equipemtn function.
5)Circular wind machine ,resuare well-proportioned temperature of the shrink furnace.
6)Strong cooling system can reassure finalize the design quickly.
7)Heat-fast Tefl0n transport net,transport steady,high strength and stand wear and tear.
8)Frequency conversion timing net transportation structure.
9)The height of the conveyer belt can be made according to the user,adustable range±50mm
10)Bottle transport machine can satisfy the direction of the user,it can prolong and shorten
11)Pterygoid stainless iron heating system,durability.
12)Satisfy the bear storage rack device of the short duration for the product,assure consecutive work for the production line.



FAQ

Q: How to get an appropriate offer?
A: Please inform us:
1, production capacity per hour/per day/per month ... ...
2, filling liquid: water, juice, carbonated drink, beer or ... ...
3, bottle type: plastic bottle, glass bottle, can or ... ...
4, cap type: screw cap, crown cap, can lid or ... ...
5, for water treatment, it's better offer us the raw water quality report ... ...

Q: What can I do if I haven't gotten any clue of the production line? I just wanna open a factory and to do the business.
A: Don't worry about this; You can inform us:
1, the exact production you wanna deal with;
2, the budget of the production line; If no budget of the business, I will send you the popular machine in our factory for your ref;
3, we will help to design everything including the machine layout and factory layout;

Q: This is the first time I cooperate with your factory. How can I trust you about the machine quality?
A: Before ordering the machine, we will make the offer very clear. For example, the material thickness, the brand etc. We can have the video call and I will show what we have in the factory;
Also you can visit us to see the machine;

Q: If the quality doesn't meet my requirement, how can you solve this problem?
A: Before ordering the machine, we will negotiate the machine inspection standard. Then start production; If you are not satisfied with the quality, show us, we will re-do it before shipping;

Q: How can I get the machine?
A: Our company have the export license, so we can help to ship the machine to discharge port that you are available.

Q: How can I install the machine and commissioning? Do you have the technician to my factory?
A: We have the technician available to your factory for machine installation and commissioning; BUT client should be responsible for the round-way flight tickets, technicians' daily salary, local transportation, local hotel and eating.

Q: Do you provide customized service
A: We can design the machines according your requirements (materil, power, filling type, the kinds of the bottles, and so on), at the same time we will give you our professional suggestion, as you know, we have been in this industry for many years.