3 in 1 Full Automatic Pet Plastic Bottle Aseptic Beverage Drink Rinsing Bottling Capping Processing Production Line Cost Hot Fruit Juice Filling Machine

• Customization: Available
• Type: Gravity Filling Machine
• Automatic Grade: Automatic
• Model NO.: DCGF
• Material Type: Juice
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Rotor
• Filling Principle: Atmospheric Pressure
• Packaging Container Lifting Structure: Chute Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Processing Type: Juice Filling Bottling Equipment
• Filling Range: 330ml-2000ml
• Bottle Type: Round/Square Bottle
• Controll Manner: PLC and Touch Screen
• Filling Temperature: Room Temperature
• Air Consumption: 5 Bar
• Washing Pressure: 2-3 Bar
• Transport Package: Sea Worthy Package
• Specification: Customize
• Trademark: QC
• Origin: Jiangsu, China
• HS Code: 8422301090
• Production Capacity: 15 Sets/Month

Product Description

3 in 1 Full Automatic Pet Plastic Bottle Aseptic Beverage Drink Rinsing Bottling Capping Processing Production Line Cost Hot Fruit Juice Filling Machine

 

 

Description

1) Monoblock structure, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier.
2) Specially designed stainless steel bottle clamp dose not contact the thread parts of the bottle neck, avoiding the second contamination.

3) High speed and large flow filling valve assures the high filling speed and exact fluid level.

4) Parts contact with the liquid are all of excellent stainless steel or food level plastic.The electric system is of international brand and achieves the national food sanitary standard.

5) The bottle-out starwheel is of screwdown shape.When bottle size is changed, there is no need to adjust the transferring chain's height.

Technical Specifications
 

Complete solution of water production line 2000BPH - 24000BPH				PH≥4.6 Drinking water
Mineral	Shape	Filling volume	Filling level (mm)	Neck type
PET bottle	Round or square bottle	100-2000ml	Distance from bottle neck	Basing on the real sample
Bottle type	Diameter ≤ 105mm; height ≤ 335mm
	Changeovers will be needed if having different bottle; Regarding the bottle in square shape, the bottle separating system will be needed;
Labeling manner		Packing system		Palletizing system
		Package	Format
Hot glue OPP PVC shrink label Full label / Half label Manual type / Auto type		Manual Film shrinker Wrap around Packer Robert packing Machine	1*2 2*3 3*4 4*6 3*5	Manual Low position gantry Palletizer Robert Palletizer High position gantry Palletizer Single arm palletizer Manual palletizer
Working environment		Temperature: 10-40 degrees Celsius; Humidity: No dew
Power supply		380V 3phase 50HZ / Customize

Electric configurations
 

Item	Parts Name	Brand	Brand
1	PLC	SIEMENS	Germany
2	Inverter
3	Touch Screen
4	Switch
5	Contactor
6	Relayer
7	Solenoid Valve	AIRTAC	Taiwan
8	Drive motor	FEITUO	Swiss
9	Reducer	CNP	China
10	Water Pump	SKF	China
11	Main Bearing	AUTONICS	Sweden
12	Sensor	AIRTAC	Korea
13	Air component	ABB	Taiwan

Machine list
 

WATER TREATMENT SYSTEM
Item	Description	Qty.
1	Original Pump	1set
2	Quartz Sand filter	1set
3	Active carbon filter	1set
4	Cartridge filter with 4 pcs membranes	1set
5	1step RO Unit with 8 pcs of RO membranes and cleaning system	1set
6	Ozone sterilizer	1set
7	UV sterilizer	1set
8	Aseptic storage tank	1set
9	Connection pipe	1suit

 

WATER FILLING AND PACKING SYSTEM
Item	Machine description	Qty.
1	Monoblock 3 in 1 washer-filler-capper machine	1set
	Cap elevator	1set
	Air conveyor	1set
	Belt conveyor	1set
	Light checker	1pc
2	Bottle dryer	1set
3	Automatic sleeve labeling machine	1set
	Steam shrink tunnel	1set
	Steam boiler	1set
4	Ink date printer	1set
5	Automatic PE film shrink packing machine	1set

Machine layout for ref





Packing Machines




1, We will help to pack the machines with standard export wooden case package or the wooden pallet;
2, We will help to order the containers from the shipping forwarder;
3, We will help to load the containers;
4, We will deliver containers to loading port;
5, We will send all the shipping documents to client;

Production line in clients' factory


 



Complete Production Line

1, Water treatment system: RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Water storage tanks.





2, Juice processing system: Syrup melting tank, Mixing tanks, Filter, Juice sterilizing machine, Homogenizer, Beverage drink pumps, CIP cleaning system




3, Juice filling system: Monoblock washing-filling-capping machine, Cap washing tunnel, Cap elevator, Cap worter




4, Bottled juice pasteurizer: Bottle inverse machine, Bottled juice sterilizing tunnel




5, Final packing system: Shrink wrapping machine




6, PET bottle blowing system: Automatic PET bottle blowing machine, Preform unscrambler and elevator, Auxiliary machines




Our Service

The sample service
1. we can send you the video of the running machine.
2. you are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3. If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
 
Customized service
1. we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2. at the same time we will give you our professional suggestion.

After-sales service
1. we will provide the bill of load on time to make sure you can get the machine quickly.
2. when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training.
3. we provide one year warranty with spare parts free.